| Assessment Year | 2003 |
|---|---|
| Principal Product | Commercial/Residential Hardware, Small Engine Components, Automotive, Ga |
| NAICS | 331523: Nonferrous Metal Die-Casting Foundries |
| SIC | 3364: Nonferrous Die-Castings, Except Aluminum |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
115,000
ft2
|
| Annual Production | 15,000,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $270,668 | 8,539,200 |
kWh
|
$0.032 |
| Electricity Demand | $168,020 | 17,136 |
kW-mo/yr
|
$9.81 |
| Electricity Fees | $32,333 | - |
|
- |
| Natural Gas | $189,545 | 68,653 |
MMBtu
|
$2.76 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $218,794 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $9,991 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 3.1192: Reduce scrap production | $109,333 | $9,600 | - | - | - | $109,333 | |
| 02 | 4.111: Add equipment/ operators to reduce production bottleneck | $96,000 | $300,000 | - | - | $96,000 | - | |
| 03 | 2.4239: Eliminate or reduce compressed air usage | $7,576 | $9,600 |
$4,680
147,648
kWh
|
$2,896
-
kW-mo/yr
|
- | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,470 | $9,227 |
$1,843
57,618
kWh
|
$1,627
-
kW-mo/yr
|
- | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,415 | $675 |
$1,492
47,069
kWh
|
$923
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $218,794 | $329,102 |
$8,015
252,335
kWh
|
$5,446
-
kW-mo/yr
|
$96,000 | $109,333 | ||
| TOTAL IMPLEMENTED | $9,991 | $10,275 |
$6,172
194,717
kWh
|
$3,819
-
kW-mo/yr
|
- | - | ||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs