ITAC Assessment: UM0234
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ITAC Assessment: UM0234
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Assessment Year 2003
Principal Product Heat Treatment Services to Customer's Parts
NAICS 332811: Metal Heat Treating
SIC 3398: Metal Heat Treating
Sales Range $10
M
to 50
M
# of Employees 130
Plant Area 100,000
ft2
Annual Production 0
units
Production Hrs. Annual 8,736
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $191,068 14,843,560
kWh
Electricity Demand $276,632 15,213
kW-mo/yr
Electricity Fees $23,856 -
Natural Gas $1,062,546 286,842
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $128,127 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $82,503

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2437: Recover waste heat from equipment $71,900 $180,000 - - $71,900
-
MMBtu
02 2.3131: Reschedule plant operations or reduce load to avoid peaks $27,488 $360 - $27,488
-
kW-mo/yr
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,415 $2,925 $2,525
196,231
kWh
$4,890
-
kW-mo/yr
-
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $10,603 $120,000 $3,604
280,055
kWh
$6,999
-
kW-mo/yr
-
05 2.2514: Cover open tanks $8,523 $2,000 - - $8,523
-
MMBtu
06 2.7142: Utilize higher efficiency lamps and/or ballasts $2,198 $5,219 $307
23,844
kWh
$1,891
-
kW-mo/yr
-
TOTAL RECOMMENDED $128,127 $310,504 $6,436
500,130
kWh
$41,268
-
kW-mo/yr
$80,423
-
MMBtu
TOTAL IMPLEMENTED $82,503 $300,000 $3,604
280,055
kWh
$6,999
-
kW-mo/yr
$71,900
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs