| Assessment Year | 2003 |
|---|---|
| Principal Product | Heat Treatment Services to Customer's Parts |
| NAICS | 332811: Metal Heat Treating |
| SIC | 3398: Metal Heat Treating |
| Sales Range | $10 M to 50M |
| # of Employees | 130 |
| Plant Area |
100,000
ft2
|
| Annual Production | 0
units
|
| Production Hrs. Annual | 8,736
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $191,068 | 14,843,560 |
kWh
|
$0.013 |
| Electricity Demand | $276,632 | 15,213 |
kW-mo/yr
|
$18.18 |
| Electricity Fees | $23,856 | - |
|
- |
| Natural Gas | $1,062,546 | 286,842 |
MMBtu
|
$3.70 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $128,127 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $82,503 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $71,900 | $180,000 | - | - |
$71,900
-
MMBtu
|
|
| 02 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $27,488 | $360 | - |
$27,488
-
kW-mo/yr
|
- | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $7,415 | $2,925 |
$2,525
196,231
kWh
|
$4,890
-
kW-mo/yr
|
- | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $10,603 | $120,000 |
$3,604
280,055
kWh
|
$6,999
-
kW-mo/yr
|
- | |
| 05 | 2.2514: Cover open tanks | $8,523 | $2,000 | - | - |
$8,523
-
MMBtu
|
|
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,198 | $5,219 |
$307
23,844
kWh
|
$1,891
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $128,127 | $310,504 |
$6,436
500,130
kWh
|
$41,268
-
kW-mo/yr
|
$80,423
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $82,503 | $300,000 |
$3,604
280,055
kWh
|
$6,999
-
kW-mo/yr
|
$71,900
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs