ITAC Assessment: UM0233
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ITAC Assessment: UM0233
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Assessment Year 2003
Principal Product Plating
NAICS 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $10
M
to 50
M
# of Employees 125
Plant Area 50,000
ft2
Annual Production 6,000,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $270,439 6,067,279
kWh
Electricity Demand $62,268 4,373
kW-mo/yr
Electricity Fees $9,707 -
Natural Gas $72,466 11,381
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $72,646 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $30,846

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Ancillary Material Cost Savings
01 2.2449: Recover heat from exhausted steam, hot air or hot water $41,800 $32,000 - - $27,900
-
MMBtu
$13,900
-
Tgal
-
02 2.2437: Recover waste heat from equipment $2,064 $500 - - $2,064
-
MMBtu
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,745 $150 $1,061
23,892
kWh
$684
-
kW-mo/yr
- - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $1,037 $50 $629
14,113
kWh
$408
-
kW-mo/yr
- - -
05 3.4114: Replace city water with recycled water via cooling tower $26,000 $119,000 $(-800.0)
(-18,000)
kWh
$(-520.0)
-
kW-mo/yr
- $28,820
-
Tgal
$(-1,500.0)
TOTAL RECOMMENDED $72,646 $151,700 $890
20,005
kWh
$572
-
kW-mo/yr
$29,964
-
MMBtu
$42,720
-
Tgal
$(-1,500.0)
TOTAL IMPLEMENTED $30,846 $119,700 $890
20,005
kWh
$572
-
kW-mo/yr
$2,064
-
MMBtu
$28,820
-
Tgal
$(-1,500.0)
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs