ITAC Assessment: UM0230
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ITAC Assessment: UM0230
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Assessment Year 2003
Principal Product Plastic Injection molding
NAICS 326122: Plastics Pipe and Pipe Fitting Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 280
Plant Area 154,200
ft2
Annual Production 13,700,000
pieces
Production Hrs. Annual 7,200
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $478,378 12,266,133
kWh
Electricity Demand $75,854 22,986
kW-mo/yr
Electricity Fees $56,565 -
Natural Gas $73,890 9,724
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $67,405 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,163

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $6,775 $18,691 $5,726
146,831
kWh
$1,049
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,479 $300 $1,296
33,234
kWh
$183
-
kW-mo/yr
-
03 2.7243: Improve air circulation with destratification fans / other methods $11,163 $4,500 $(-207.0)
(-5,317)
kWh
$(-30.0)
-
kW-mo/yr
$11,400
-
MMBtu
04 2.4323: Use optimum size and capacity equipment $6,688 $8,100 n/a $6,334
162,425
kWh
$354
-
kW-mo/yr
-
05 2.2449: Recover heat from exhausted steam, hot air or hot water $37,100 $171,200 $(-21,200.0)
(-542,384)
kWh
$(-4,500.0)
-
kW-mo/yr
$62,800
-
MMBtu
06 2.2515: Use optimum thickness insulation $4,200 $1,500 $3,760
96,533
kWh
$440
-
kW-mo/yr
-
TOTAL RECOMMENDED $67,405 $204,291 $(-4,291.0)
(-108,678)
kWh
$(-2,504.0)
-
kW-mo/yr
$74,200
-
MMBtu
TOTAL IMPLEMENTED $11,163 $4,500 $(-207.0)
(-5,317)
kWh
$(-30.0)
-
kW-mo/yr
$11,400
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs