ITAC Assessment: UM0228
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ITAC Assessment: UM0228
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Assessment Year 2003
Principal Product Automotive Stampings
NAICS 336370: Motor Vehicle Metal Stamping
SIC 3465: Automotive Stampings
Sales Range $50
M
to 100
M
# of Employees 250
Plant Area 68,000
ft2
Annual Production 60,000,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $73,342 3,237,810
kWh
Electricity Demand $131,723 7,164
kW-mo/yr
Electricity Fees $14,888 -
Natural Gas $40,139 8,141
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $62,897 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.6212: Turn off equipment during breaks, reduce operating time $46,428 $6,000 $22,563
999,833
kWh
$23,865
-
kW-mo/yr
- -
02 2.2437: Recover waste heat from equipment $4,800 $1,000 - - - $4,800
-
MMBtu
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,063 $525 $3,872
153,000
kWh
$4,191
-
kW-mo/yr
- -
04 2.3212: Optimize plant power factor $1,901 $654 - - $1,901 -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,705 - $1,705
75,256
kWh
- - -
TOTAL RECOMMENDED $62,897 $8,179 $28,140
1,228,089
kWh
$28,056
-
kW-mo/yr
$1,901 $4,800
-
MMBtu
TOTAL IMPLEMENTED - - - - - -
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs