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ITAC Assessment: UM0224
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ITAC Assessment: UM0224
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
University of Michigan University of Michigan
Assessment Year 2002
Principal Product Extruded Rubber Hoses
NAICS 326291: Rubber Product Manufacturing for Mechanical Use
SIC 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods
Sales Range $50
M
to 100
M
# of Employees 465
Plant Area 236,000
ft2
Annual Production 40,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $394,674 12,603,243
kWh
Electricity Demand $286,402 30,152
kW-mo/yr
Electricity Fees $99,317 -
Natural Gas $919,294 179,762
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $274,781 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $135,839

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $7,438 $21,682 $5,125
170,654
kWh
$2,313
-
kW-mo/yr
- - -
02 2.7243: Improve air circulation with destratification fans / other methods $2,265 $700 - - - $2,265
-
MMBtu
-
03 2.3212: Optimize plant power factor $21,643 $15,930 - - $21,643 - -
04 3.4111: Use closed cycle process to minimize waste water production $51,840 $5,520 - - - - $51,840
-
Tgal
05 2.2135: Repair and eliminate steam leaks $26,100 $7,230 - - - $26,100
-
MMBtu
-
06 3.3131: Use evaporation to concentrate material $57,600 $19,600 - - - $(-14,600.0)
-
MMBtu
$72,200
-
Tgal
07 2.2136: Install / repair insulation on steam lines $2,606 $934 - - - $2,606
-
MMBtu
-
08 2.2111: Install steam trap $1,031 $4,360 - - - $232
-
MMBtu
$799
-
Tgal
09 2.4235: Remove or close off unneeded compressed air lines $2,650 $120 $1,387
44,300
kWh
$1,263
-
kW-mo/yr
- - -
10 2.4239: Eliminate or reduce compressed air usage $53,338 $12,600 $33,200
1,103,651
kWh
$20,138
-
kW-mo/yr
- - -
11 2.3191: Use demand controller or load shedder $17,270 $10,000 - $17,270
-
kW-mo/yr
- - -
12 2.1233: Analyze flue gas for proper air/fuel ratio $31,000 $2,500 - - - $31,000
-
MMBtu
-
TOTAL RECOMMENDED $274,781 $101,176 $39,712
1,318,605
kWh
$40,984
-
kW-mo/yr
$21,643 $47,603
-
MMBtu
$124,839
-
Tgal
TOTAL IMPLEMENTED $135,839 $32,234 $1,387
44,300
kWh
$1,263
-
kW-mo/yr
$21,643 $59,706
-
MMBtu
$51,840
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs