ITAC Assessment: UM0194
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ITAC Assessment: UM0194
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Assessment Year 2001
Principal Product Cold formed steel
NAICS
n/a
SIC 3316: Cold-Rolled Steel Sheet, Strip, and Bars
Sales Range $10
M
to 50
M
# of Employees 79
Plant Area 75,000
ft2
Annual Production 30,000,000
lb
Production Hrs. Annual 5,460
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $235,572 6,553,107
kWh
Electricity Demand $214,178 22,320
kW-mo/yr
Electricity Fees $16,636 -
Natural Gas $45,911 9,088
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $169,468 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Other Liquid (non-haz) Savings One-time Revenue or Avoided Cost Savings Primary Product Savings Increase in Production Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $1,736 $5,155 $1,030
28,608
kWh
$706
-
kW-mo/yr
- - - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,606 $900 $1,708
47,433
kWh
$898
-
kW-mo/yr
- - - - -
03 3.3122: Use filtration, centrifuging to remove contaminants $19,450 $15,600 - - - $19,450
-
gal
- - -
04 4.641: Eliminate shutdowns of controls due to overheating $90,700 $25,200 - - - - $74,800 - $15,900
05 4.652: Replace existing equipment with more suitable substitutes $37,925 $132,000 - - - - - $37,925 -
06 4.611: Begin a practice of predictive / preventative maintenance $2,888 $4,500 - - - - - $2,888 -
07 2.3212: Optimize plant power factor $14,163 $22,163 - - $14,163 - - - -
TOTAL RECOMMENDED $169,468 $205,518 $2,738
76,041
kWh
$1,604
-
kW-mo/yr
$14,163 $19,450
-
gal
$74,800 $40,813 $15,900
TOTAL IMPLEMENTED - - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Other Liquid (non-haz) Savings One-time Revenue or Avoided Cost Savings Primary Product Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs