ITAC Assessment: UM0185
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ITAC Assessment: UM0185
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Assessment Year 2001
Principal Product Die Castings
NAICS
n/a
SIC 3314:
Sales Range $10
M
to 50
M
# of Employees 70
Plant Area 100,000
ft2
Annual Production 1,500
ton
Production Hrs. Annual 6,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $348,503 7,447,291
kWh
Electricity Demand $130,974 11,112
kW-mo/yr
Electricity Fees $111,867 -
Natural Gas $265,261 43,153
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $230,576 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $57,471

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Primary Product Savings
01 2.7111: Reduce illumination to minimum necessary levels $3,400 $600 $3,400
43,200
kWh
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,546 $450 $3,546
44,885
kWh
- - -
03 2.3212: Optimize plant power factor $4,605 $24,000 - $4,605 - -
04 2.2514: Cover open tanks $13,500 $12,000 - - $13,500
-
MMBtu
-
05 4.111: Add equipment/ operators to reduce production bottleneck $50,525 $10,000 - - $5,525
-
MMBtu
$45,000
06 4.111: Add equipment/ operators to reduce production bottleneck $126,200 $115,000 - - $9,200
-
MMBtu
$117,000
07 4.611: Begin a practice of predictive / preventative maintenance $28,800 $30,000 - - - $28,800
TOTAL RECOMMENDED $230,576 $192,050 $6,946
88,085
kWh
$4,605 $28,225
-
MMBtu
$190,800
TOTAL IMPLEMENTED $57,471 $11,050 $6,946
88,085
kWh
- $5,525
-
MMBtu
$45,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs