ITAC Assessment: UM0178
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ITAC Assessment: UM0178
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Assessment Year 2001
Principal Product Steel castings
NAICS
n/a
SIC 3325: Steel Foundries, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 287
Plant Area 130,000
ft2
Annual Production 7,500
ton
Production Hrs. Annual 6,240
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $573,074 18,050,704
kWh
Electricity Demand $446,501 64,764
kW-mo/yr
Electricity Fees $3,360 -
Natural Gas $315,435 86,686
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $65,120 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,563

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,563 $900 $739
22,274
kWh
$1,824
-
kW-mo/yr
-
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $400 $1,000 $400
12,603
kWh
- -
03 2.2414: Use waste heat from hot flue gases to preheat $42,749 $73,500 n/a - - $42,749
-
MMBtu
04 2.1115: Eliminate combustible gas in flue gas $19,408 $9,100 n/a - - $19,408
-
MMBtu
TOTAL RECOMMENDED $65,120 $84,500 $1,139
34,877
kWh
$1,824
-
kW-mo/yr
$62,157
-
MMBtu
TOTAL IMPLEMENTED $2,563 $900 $739
22,274
kWh
$1,824
-
kW-mo/yr
-
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs