ITAC Assessment: UM0174
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ITAC Assessment: UM0174
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Assessment Year 2000
Principal Product Aluminum Castings
NAICS
n/a
SIC 3365: Aluminum Foundries
Sales Range $1
M
to 5
M
# of Employees 25
Plant Area 23,000
ft2
Annual Production 854,000
lb
Production Hrs. Annual 3,120
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $138,643 1,799,531
kWh
Electricity Fees $6,672 -
Natural Gas $12,086 2,739
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $29,950 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,274

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Primary Product Savings
01 2.2511: Insulate bare equipment $4,136 $3,600 $4,136
59,203
kWh
- -
02 2.2515: Use optimum thickness insulation $5,460 $490 $5,460
77,960
kWh
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,906 $1,200 $5,906
59,496
kWh
- -
04 2.2437: Recover waste heat from equipment $1,038 $500 - $1,038
-
MMBtu
-
05 2.7243: Improve air circulation with destratification fans / other methods $530 $350 - $530
-
MMBtu
-
06 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air $5,080 $25,000 - $5,080
-
MMBtu
-
07 4.454: Modify startup/shutdown times $7,800 $2,000 - - $7,800
TOTAL RECOMMENDED $29,950 $33,140 $15,502
196,659
kWh
$6,648
-
MMBtu
$7,800
TOTAL IMPLEMENTED $15,274 $4,050 $5,906
59,496
kWh
$1,568
-
MMBtu
$7,800
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs