ITAC Assessment: UM0165
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ITAC Assessment: UM0165
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Assessment Year 2000
Principal Product steel fasteners
NAICS
n/a
SIC 3452: Bolts, Nuts, Screws, Rivets, and Washers
Sales Range $50
M
to 100
M
# of Employees 145
Plant Area 250,000
ft2
Annual Production 442,000,000
pieces
Production Hrs. Annual 8,568
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $627,865 19,549,238
kWh
Electricity Demand $521,532 26,748
kW-mo/yr
Electricity Fees $145,071 -
Natural Gas $387,921 110,053
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $94,254 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,093

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $4,237 $9,748 $1,156
38,980
kWh
$3,081
-
kW-mo/yr
- - -
02 2.7111: Reduce illumination to minimum necessary levels $5,860 - $5,860
197,831
kWh
- - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,996 $1,750 $2,482
83,822
kWh
$3,514
-
kW-mo/yr
- - -
04 2.4239: Eliminate or reduce compressed air usage $13,852 $13,583 $14,708
497,069
kWh
$20,819
-
kW-mo/yr
- - $(-21,675.0)
05 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air $26,506 $131,000 - - $26,506
-
MMBtu
- -
06 2.2414: Use waste heat from hot flue gases to preheat $658 $750 - - $658
-
MMBtu
- -
07 3.5111: Filter and reuse hydraulic oil $37,145 $10,500 - - - $37,145
-
gal
-
TOTAL RECOMMENDED $94,254 $167,331 $24,206
817,702
kWh
$27,414
-
kW-mo/yr
$27,164
-
MMBtu
$37,145
-
gal
$(-21,675.0)
TOTAL IMPLEMENTED $16,093 $11,498 $9,498
320,633
kWh
$6,595
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs