| Assessment Year | 2000 |
|---|---|
| Principal Product | Heat Treating |
| NAICS |
n/a
|
| SIC | 3398: Metal Heat Treating |
| Sales Range | $10 M to 50M |
| # of Employees | 92 |
| Plant Area |
110,000
ft2
|
| Annual Production | 80,000,000
lb
|
| Production Hrs. Annual | 8,736
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $364,986 | 11,542,790 |
kWh
|
$0.032 |
| Electricity Demand | $209,057 | 23,424 |
kW-mo/yr
|
$8.92 |
| Electricity Fees | $59,410 | - |
|
- |
| Natural Gas | $711,015 | 227,015 |
MMBtu
|
$3.13 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $68,527 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $66,828 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,699 | $50 |
$1,267
42,204
kWh
|
$432
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4239: Eliminate or reduce compressed air usage | $15,362 | $10,000 |
$11,450
371,630
kWh
|
$3,912
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.2414: Use waste heat from hot flue gases to preheat | $3,628 | $10,800 | - | - |
$3,628
-
MMBtu
|
- | - | |
| 04 | 2.1113: Reduce combustion air flow to optimum | $15,894 | $12,000 | - | - |
$15,894
-
MMBtu
|
- | - | |
| 05 | 2.1123: Install automatic stack damper | $576 | $720 | - | - |
$576
-
MMBtu
|
- | - | |
| 06 | 2.2414: Use waste heat from hot flue gases to preheat | $18,858 | $36,000 | - | - |
$18,858
-
MMBtu
|
- | - | |
| 07 | 3.3122: Use filtration, centrifuging to remove contaminants | $12,510 | $24,650 | - | - | - |
$7,050
-
gal
|
$5,460 | |
| TOTAL RECOMMENDED | $68,527 | $94,220 |
$12,717
413,834
kWh
|
$4,344
-
kW-mo/yr
|
$38,956
-
MMBtu
|
$7,050
-
gal
|
$5,460 | ||
| TOTAL IMPLEMENTED | $66,828 | $94,170 |
$11,450
371,630
kWh
|
$3,912
-
kW-mo/yr
|
$38,956
-
MMBtu
|
$7,050
-
gal
|
$5,460 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs