ITAC Assessment: UM0125
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ITAC Assessment: UM0125
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Assessment Year 1998
Principal Product Aluminum Recycling
NAICS
n/a
SIC 3341: Secondary Smelting and Refining of Nonferrous Metals
Sales Range $10
M
to 50
M
# of Employees 40
Plant Area 85,000
ft2
Annual Production 50,000,000
lb
Production Hrs. Annual 6,120
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $211,612 2,181,712
kWh
Electricity Fees $8,053 -
Natural Gas $324,000 102,000
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $410,440 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $148,776

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
01 2.8114: Change rate schedules or other changes in utility service $12,144 $250 $12,144 - - -
02 2.1233: Analyze flue gas for proper air/fuel ratio $47,135 $3,000 - $47,135
-
MMBtu
- -
03 2.2414: Use waste heat from hot flue gases to preheat $89,497 $25,000 - $89,497
-
MMBtu
- -
04 4.111: Add equipment/ operators to reduce production bottleneck $250,120 $1,500,000 - - $250,120 -
05 4.651: Install back-up equipment $11,544 $24,180 - - - $11,544
TOTAL RECOMMENDED $410,440 $1,552,430 $12,144 $136,632
-
MMBtu
$250,120 $11,544
TOTAL IMPLEMENTED $148,776 $28,250 $12,144 $136,632
-
MMBtu
- -
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs