ITAC Assessment: UM0088
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ITAC Assessment: UM0088
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Assessment Year 1997
Principal Product Plastic Bottles
NAICS
n/a
SIC 3085: Plastics Bottles
Sales Range $10
M
to 50
M
# of Employees 197
Plant Area 84,100
ft2
Annual Production 182,500,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $346,707 9,904,455
kWh
Electricity Demand $198,200 17,976
kW-mo/yr
Electricity Fees $7,474 -
Natural Gas $38,160 8,195
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $77,961 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $77,961

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Product Savings
01 2.4133: Use most efficient type of electric motors $2,784 $4,207 $1,672
56,565
kWh
$1,112
-
kW-mo/yr
- - - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $5,346 $12,020 $2,895
97,890
kWh
$2,451
-
kW-mo/yr
- - - - -
03 2.4239: Eliminate or reduce compressed air usage $36,864 $37,700 $22,215
750,586
kWh
$14,649
-
kW-mo/yr
- - - - -
04 2.1116: Improve combustion control capability $13,512 $22,440 $1,832
61,841
kWh
$1,280
-
kW-mo/yr
$10,400
-
MMBtu
- - - -
05 3.7122: Maximize production runs to reduce cleaning $16,379 $1,440 - - - $14,269
-
gal
- $1,440 $670
06 3.5315: Lease / purchase baler; sell cardboard to recycler $2,519 - - - - - $2,519
-
lb
- -
07 4.131: Modify process to reduce material use/cost $557 $1,500 - - - - - $557 -
TOTAL RECOMMENDED $77,961 $79,307 $28,614
966,882
kWh
$19,492
-
kW-mo/yr
$10,400
-
MMBtu
$14,269
-
gal
$2,519
-
lb
$1,997 $670
TOTAL IMPLEMENTED $77,961 $79,307 $28,614
966,882
kWh
$19,492
-
kW-mo/yr
$10,400
-
MMBtu
$14,269
-
gal
$2,519
-
lb
$1,997 $670
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs