ITAC Assessment: UM0074
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ITAC Assessment: UM0074
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Assessment Year 1996
Principal Product Manufacture Stamping Dies
NAICS
n/a
SIC 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds
Sales Range $10
M
to 50
M
# of Employees 225
Plant Area 215,000
ft2
Annual Production 150
pieces
Production Hrs. Annual 7,200
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $138,572 4,681,419
kWh
Electricity Demand $173,545 10,608
kW-mo/yr
Electricity Fees $(-6,294.0) -
Natural Gas $78,023 17,804
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $51,259 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $35,074

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings
01 2.4133: Use most efficient type of electric motors $6,899 $16,317 $4,137
108,734
kWh
$2,762
-
kW-mo/yr
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $17,905 $28,221 $11,412
166,471
kWh
$6,493
-
kW-mo/yr
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $365 $500 $358
3,810
kWh
$7
-
kW-mo/yr
- -
04 2.2437: Recover waste heat from equipment $3,903 $4,000 - - $3,903
-
MMBtu
-
05 2.7243: Improve air circulation with destratification fans / other methods $9,905 $30,800 - - $9,905
-
MMBtu
-
06 3.7131: Use a rag recycle service $12,282 $4,095 - - - $12,282
-
lb
TOTAL RECOMMENDED $51,259 $83,933 $15,907
279,015
kWh
$9,262
-
kW-mo/yr
$13,808
-
MMBtu
$12,282
-
lb
TOTAL IMPLEMENTED $35,074 $75,838 $15,907
279,015
kWh
$9,262
-
kW-mo/yr
$9,905
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs