ITAC Assessment: UM0050
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ITAC Assessment: UM0050
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Assessment Year 1996
Principal Product Flexible Packaging Printing and Laminating
NAICS
n/a
SIC 2643:
Sales Range $50
M
to 100
M
# of Employees 185
Plant Area 127,480
ft2
Annual Production 575,789
thousand feet
Production Hrs. Annual 6,240
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $214,222 6,041,618
kWh
Electricity Demand $30,157 16,302
kW-mo/yr
Electricity Fees $106,767 -
Natural Gas $209,057 47,921
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $213,507 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $27,542

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,113 $250 $2,316
39,859
kWh
$797
-
kW-mo/yr
- - - - - - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $3,277 - $2,390
41,325
kWh
$887
-
kW-mo/yr
- - - - - - -
03 2.1243: Use heat from boiler blowdown to preheat boiler feed water $3,431 $1,000 - - $3,431
-
MMBtu
- - - - - -
04 3.5121: Recycle waste ink and cleanup solvent $179,257 $11,000 $(-27.0)
(-586)
kWh
- - - $31,306
-
lb
$(-4,160.0) $152,138 - -
05 3.8133: Convert to aqueous cleaning $24,429 $6,000 - - - $19,760
-
gal
- - $15,600 $(-10,920.0) $(-11.0)
-
Tgal
TOTAL RECOMMENDED $213,507 $18,250 $4,679
80,598
kWh
$1,684
-
kW-mo/yr
$3,431
-
MMBtu
$19,760
-
gal
$31,306
-
lb
$(-4,160.0) $167,738 $(-10,920.0) $(-11.0)
-
Tgal
TOTAL IMPLEMENTED $27,542 $6,250 $2,316
39,859
kWh
$797
-
kW-mo/yr
- $19,760
-
gal
- - $15,600 $(-10,920.0) $(-11.0)
-
Tgal
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs