ITAC Assessment: UM0048
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ITAC Assessment: UM0048
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Assessment Year 1996
Principal Product Cold drawn steel bars
NAICS
n/a
SIC 3316: Cold-Rolled Steel Sheet, Strip, and Bars
Sales Range $10
M
to 50
M
# of Employees 129
Plant Area 139,520
ft2
Annual Production 55,481
ton
Production Hrs. Annual 4,576
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $117,752 4,253,810
kWh
Electricity Demand $251,831 15,228
kW-mo/yr
Electricity Fees $6,442 -
Natural Gas $52,467 12,948
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $71,620 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $39,128

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings
01 2.4133: Use most efficient type of electric motors $1,018 $1,248 $619
7,034
kWh
$399
-
kW-mo/yr
- - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $14,049 $62,773 $9,688
110,199
kWh
$4,361
-
kW-mo/yr
- - - -
03 2.3212: Optimize plant power factor $1,261 $1,830 - - $1,261 - - -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,635 $223 $2,196
24,912
kWh
$1,439
-
kW-mo/yr
- - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $586 $300 $411
4,689
kWh
$175
-
kW-mo/yr
- - - -
06 2.7243: Improve air circulation with destratification fans / other methods $27,309 $18,500 - - - $27,309
-
MMBtu
- -
07 3.7198: Reduce / eliminate use of disposable product $22,800 $42,500 - - - - $800
-
lb
$22,000
08 3.7131: Use a rag recycle service $962 $78 - - - - $170
-
lb
$792
TOTAL RECOMMENDED $71,620 $127,452 $12,914
146,834
kWh
$6,374
-
kW-mo/yr
$1,261 $27,309
-
MMBtu
$970
-
lb
$22,792
TOTAL IMPLEMENTED $39,128 $108,351 $10,307
117,233
kWh
$4,760
-
kW-mo/yr
$1,261 - $800
-
lb
$22,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs