ITAC Assessment: SD0270
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ITAC Assessment: SD0270
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Assessment Year 2001
Principal Product rubber o-rings
NAICS
n/a
SIC 3053: Gaskets, Packing, and Sealing Devices
Sales Range $10
M
to 50
M
# of Employees 650
Plant Area 200,000
ft2
Annual Production 1,500,000
lb
Production Hrs. Annual 7,200
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $783,886 15,392,861
kWh
Electricity Demand $326,400 32,021
kW-mo/yr
Electricity Fees $4,308 -
Natural Gas $12,940 4,702
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,546,786 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $412,259

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Water Consumption Savings One-time Revenue or Avoided Cost Savings
01 2.5194: Redesign process $182,520 $35,000 $66,874
1,311,250
kWh
$29,246
-
kW-mo/yr
- - - $129,600 $(-43,200.0) - -
02 2.2614: Use cooling tower or economizer to replace chiller cooling $21,642 $15,000 $18,564
364,007
kWh
$6,078
-
kW-mo/yr
- - - - $(-3,000.0) - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $23,189 $800 $21,898
429,376
kWh
$7,291
-
kW-mo/yr
- - - $(-6,000.0) - - -
04 2.1311: Replace electrically-operated equipment with fossil fuel equipment $63,100 $90,000 $47,489
933,120
kWh
$26,412
-
kW-mo/yr
$(-10,801.0)
-
MMBtu
- - - - - -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $27,077 $36,000 $20,311
398,260
kWh
$6,766
-
kW-mo/yr
- - - - - - -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $51,823 $103,000 $38,871
762,174
kWh
$12,952
-
kW-mo/yr
- - - - - - -
07 2.7145: Install skylights $7,878 $12,500 $3,378
66,240
kWh
$4,500
-
kW-mo/yr
- - - - - - -
08 2.3416: Use combined cycle gas turbine generator sets with waste heat boilers connected to turbine exhaust $983,363 $3,037,200 $788,746
15,465,600
kWh
$262,657
-
kW-mo/yr
$(-738,838.0)
-
MMBtu
- - - - - $670,798
09 3.5311: Recover and reuse waste material $32,522 $5,000 - - - - $10,764
-
lb
$(-28,800.0) $51,558 $(-1,000.0)
-
Tgal
-
10 3.4131: Minimize contamination of water before treatment $3,170 $1,500 - - - $3,170
-
gal
- - - - -
11 3.8132: Use less toxic and volatile solvent substitutes $648 - - - - $648
-
gal
- - - - -
12 3.6193: Install equipment (eg compactor) to reduce disposal costs $25,910 $15,000 - - - - - - $(-500.0) - $26,410
13 3.5218: Reuse / recycle/ sell rubber products $35,880 - - - - - - - - - $35,880
14 4.821: Pay bills on time to avoid late fees $1,393 - - - - - - - - - $1,393
15 4.424: Improve space comfort conditioning $65,375 $30,000 - - - - - - $65,375 - -
16 4.211: Consider use / purchase of bulk materials where possible $21,296 $30,000 - - - - - $8,352 $12,944 - -
TOTAL RECOMMENDED $1,546,786 $3,411,000 $1,006,131
19,730,027
kWh
$355,902
-
kW-mo/yr
$(-749,639.0)
-
MMBtu
$3,818
-
gal
$10,764
-
lb
$103,152 $83,177 $(-1,000.0)
-
Tgal
$734,481
TOTAL IMPLEMENTED $412,259 $223,800 $169,896
3,331,307
kWh
$66,833
-
kW-mo/yr
- $3,818
-
gal
$10,764
-
lb
$94,800 $4,858 $(-1,000.0)
-
Tgal
$62,290
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Water Consumption Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs