ITAC Assessment: UM0042
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ITAC Assessment: UM0042
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Assessment Year 1995
Principal Product Steel Automotive parts
NAICS
n/a
SIC 3462: Iron and Steel Forgings
Sales Range $10
M
to 50
M
# of Employees 230
Plant Area 300,000
ft2
Annual Production 1,700,000
pieces
Production Hrs. Annual 4,576
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,178,289 21,526,378
kWh
Natural Gas $288,760 85,109
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $51,910 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.4133: Use most efficient type of electric motors $2,315 $12,150 n/a $2,315
41,911
kWh
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $2,676 $21,703 n/a $2,676
48,652
kWh
-
03 2.3212: Optimize plant power factor $27,333 $85,000 n/a $27,333
-
kWh
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,959 $350 n/a $2,959
53,927
kWh
-
05 2.2427: Use waste heat from hot flue gases to preheat incoming fluids $8,994 $2,960 n/a - $8,994
-
MMBtu
06 2.2511: Insulate bare equipment $7,633 $2,650 n/a - $7,633
-
MMBtu
TOTAL RECOMMENDED $51,910 $124,813 $35,283
144,490
kWh
$16,627
-
MMBtu
TOTAL IMPLEMENTED - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs