ITAC Assessment: UL2508
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ITAC Assessment: UL2508
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Assessment Year 2025
Principal Product Nonwoven Fabrics
NAICS 313230: Nonwoven Fabric Mills
SIC 2297: Non-woven Fabrics
Sales Range $10
M
to 50
M
# of Employees 109
Plant Area 180,000
ft2
Annual Production 48,000,000
units
Production Hrs. Annual 8,736
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $65,538 1,988,640
kWh
Electricity Demand $95,102 3,468
kW-mo/yr
Electricity Fees $28,774 -
Natural Gas $307,270 46,732
MMBtu
TOTAL YEARLY COSTS $496,684
RECOMMENDED SAVINGS* $168,048 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings Primary Product Savings
01 2.3212: Optimize plant power factor $25,350 $14,859 - - $25,350 - - -
02 4.652: Replace existing equipment with more suitable substitutes $53,908 $84,265 - - - - $15,748 $38,160
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,829 $840 $1,829
55,412
kWh
- - - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $3,012 $3,773 $1,387
42,039
kWh
$1,625
-
kW-mo/yr
- - - -
05 2.7144: Install spectral reflectors / delamp $141 - $29
884
kWh
$112
-
kW-mo/yr
- - - -
06 2.7135: Install occupancy sensors $55 $237 $55
1,675
kWh
- - - - -
07 2.2414: Use waste heat from hot flue gases to preheat $43,597 $30,000 - - - $43,597
-
MMBtu
- -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,751 $375 - $3,751
-
kW-mo/yr
- - - -
09 2.9114: Use solar heat to make electricty $36,405 $305,296 $14,685
445,013
kWh
$21,720
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $168,048 $439,645 $17,985
545,023
kWh
$27,208
-
kW-mo/yr
$25,350 $43,597
-
MMBtu
$15,748 $38,160
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs