ITAC Assessment: UL2504
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ITAC Assessment: UL2504
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Assessment Year 2025
Principal Product Plastic Parts
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 48,000
ft2
Annual Production 10,800,000
units
Production Hrs. Annual 6,240
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $89,248 2,624,214
kWh
Electricity Demand $219,648 14,708
kW-mo/yr
Electricity Fees $38,988 -
Natural Gas $9,307 448
MMBtu
TOTAL YEARLY COSTS $357,191
RECOMMENDED SAVINGS* $99,506 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $223 $168 $63
1,857
kWh
$160
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,017 $630 $2,017
59,314
kWh
- -
03 2.2692: Use outside cold water source as a supply of cooling water $10,447 $57,490 $5,769
169,675
kWh
$4,678
-
kW-mo/yr
-
04 2.3212: Optimize plant power factor $45,536 $20,280 - - $45,536
05 2.9114: Use solar heat to make electricty $18,944 $219,965 $10,421
306,427
kWh
$8,523
-
kW-mo/yr
-
06 2.4321: Upgrade obsolete equipment $17,226 $135,000 $3,886
114,251
kWh
$13,340
-
kW-mo/yr
-
07 2.3131: Reschedule plant operations or reduce load to avoid peaks $4,512 - - $4,512
-
kW-mo/yr
-
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $601 $2,445 $601
17,666
kWh
- -
TOTAL RECOMMENDED $99,506 $435,978 $22,757
669,190
kWh
$31,213
-
kW-mo/yr
$45,536
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs