ITAC Assessment: UL2404
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ITAC Assessment: UL2404
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Assessment Year 2024
Principal Product Automotive Parts
NAICS 336370: Motor Vehicle Metal Stamping
SIC 3465: Automotive Stampings
Sales Range $100
M
to 500
M
# of Employees 450
Plant Area 820,000
ft2
Annual Production 10,000,000
pieces
Production Hrs. Annual 6,120
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $508,117 17,753,900
kWh
Electricity Demand $755,054 36,302
kW-mo/yr
Electricity Fees $317,231 -
Natural Gas $395,917 55,452
MMBtu
TOTAL YEARLY COSTS $1,976,319
RECOMMENDED SAVINGS* $419,079 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.3212: Optimize plant power factor $50,786 $33,072 - - $50,786 -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $1,084 $419 $269
9,393
kWh
$815
-
kW-mo/yr
- -
03 2.7144: Install spectral reflectors / delamp $1,516 - $385
13,465
kWh
$1,131
-
kW-mo/yr
- -
04 2.2437: Recover waste heat from equipment $5,080 $13,000 - - - $5,080
-
MMBtu
05 2.2437: Recover waste heat from equipment $4,523 $13,000 - - - $4,523
-
MMBtu
06 2.2692: Use outside cold water source as a supply of cooling water $5,809 $43,234 $1,376
48,084
kWh
$4,433
-
kW-mo/yr
- -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,250 $840 $1,250
43,660
kWh
- - -
08 2.4235: Remove or close off unneeded compressed air lines $24,490 $4,200 $10,095
352,959
kWh
$14,395
-
kW-mo/yr
- -
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,134 $16,300 $4,134
144,541
kWh
- - -
10 2.9114: Use solar heat to make electricty $320,407 $3,432,213 $135,179
4,726,522
kWh
$185,228
-
kW-mo/yr
- -
TOTAL RECOMMENDED $419,079 $3,556,278 $152,688
5,338,624
kWh
$206,002
-
kW-mo/yr
$50,786 $9,603
-
MMBtu
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs