ITAC Assessment: UL2216
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ITAC Assessment: UL2216
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Assessment Year 2023
Principal Product Automotive Brake Components
NAICS 336340: Motor Vehicle Brake System Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $100
M
to 500
M
# of Employees 600
Plant Area 466,000
ft2
Annual Production 3,579,575
units
Production Hrs. Annual 5,000
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $729,680 29,001,600
kWh
Electricity Demand $1,350,101 60,088
kW-mo/yr
Electricity Fees $364,438 -
Natural Gas $867,376 115,362
MMBtu
TOTAL YEARLY COSTS $3,311,595
RECOMMENDED SAVINGS* $306,932 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $88,767

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $16,227 $10,882 $5,279
211,140
kWh
$10,948
-
kW-mo/yr
- -
02 2.7135: Install occupancy sensors $1,196 $2,730 $1,196
47,845
kWh
- - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $3,028 - $3,028
121,119
kWh
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,213 $960 $1,213
48,523
kWh
- - -
05 2.3212: Optimize plant power factor $67,103 $45,461 - - $67,103 -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $14,380 $170,625 $14,380
575,380
kWh
- - -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $7,446 $39,000 $7,446
297,843
kWh
- - -
08 2.9114: Use solar heat to make electricty $108,561 $1,213,600 $37,807
1,512,288
kWh
$70,754
-
kW-mo/yr
- -
09 2.9114: Use solar heat to make electricty $77,523 $1,418,559 $23,839
953,555
kWh
$53,684
-
kW-mo/yr
- -
10 2.4131: Size electric motors for peak operating efficiency $4,758 $500 $714
28,549
kWh
$4,044
-
kW-mo/yr
- -
11 2.2414: Use waste heat from hot flue gases to preheat $5,497 $40,000 - - - $5,497
-
MMBtu
TOTAL RECOMMENDED $306,932 $2,942,317 $94,902
3,796,242
kWh
$139,430
-
kW-mo/yr
$67,103 $5,497
-
MMBtu
TOTAL IMPLEMENTED $88,767 $60,033 $10,716
428,627
kWh
$10,948
-
kW-mo/yr
$67,103 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs