| Assessment Year | 1998 |
|---|---|
| Principal Product | automotive engine head gasket |
| NAICS |
n/a
|
| SIC | 3053: Gaskets, Packing, and Sealing Devices |
| Sales Range | $50 M to 100M |
| # of Employees | 201 |
| Plant Area |
69,000
ft2
|
| Annual Production | 40,000,000
pieces
|
| Production Hrs. Annual | 5,880
hrs
|
| Location (State) | Kentucky |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $232,905 | 8,168,816 |
kWh
|
$0.029 |
| Electricity Demand | $68,224 | 1,365 |
kW-mo/yr
|
$49.98 |
| Natural Gas | $40,679 | 8,020 |
MMBtu
|
$5.07 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,025,315 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $342,958 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Solid Waste (haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $958 | $3,132 | - |
$958
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,962 | $1,518 |
$3,017
105,803
kWh
|
$945
-
kW-mo/yr
|
- | - | - | |
| 03 | 3.3131: Use evaporation to concentrate material | $2,084 | $5,160 | - | - | - |
$2,084
-
lb
|
- | |
| 04 | 3.7135: Minimize use of rags through worker training | $4,045 | $1,125 | - | - | - |
$4,045
-
lb
|
- | |
| 05 | 3.5248: Separate and recycle scrap metal to foundry or for sale | $672,266 | $138,250 | - | - |
$672,266
-
lb
|
- | - | |
| 06 | 4.112: Replace old machine with new automatic multi-station tool | $342,000 | $12,150 | - | - | - | - | $342,000 | |
| TOTAL RECOMMENDED | $1,025,315 | $161,335 |
$3,017
105,803
kWh
|
$1,903
-
kW-mo/yr
|
$672,266
-
lb
|
$6,129
-
lb
|
$342,000 | ||
| TOTAL IMPLEMENTED | $342,958 | $15,282 | - |
$958
-
kW-mo/yr
|
- | - | $342,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | Solid Waste (haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs