ITAC Assessment: UK1811
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ITAC Assessment: UK1811
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Assessment Year 2018
Principal Product Roll Formed Shapes
NAICS 332114: Custom Roll Forming
SIC 3355: Aluminum Rolling and Drawing, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 200
Plant Area 80,000
ft2
Annual Production 14,400,000
pieces
Production Hrs. Annual 5,200
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $163,513 4,948,200
kWh
Electricity Demand $184,462 12,214
kW-mo/yr
Electricity Fees $9,524 -
Natural Gas $38,982 5,589
MMBtu
TOTAL YEARLY COSTS $396,481
RECOMMENDED SAVINGS* $23,639 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,250

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.4239: Eliminate or reduce compressed air usage $3,721 $2,250 $3,721
112,755
kWh
-
02 3.1161: Eliminate/reduce an operation $2,899 - $1,540
46,649
kWh
$1,359
-
kW-mo/yr
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,133 $2,270 $6,133
185,839
kWh
-
04 2.7224: Reduce space conditioning during non-working hours $372 - $372
11,270
kWh
-
05 2.7311: Ventilation system to shut off when room is not in use $2,503 - $1,216
36,852
kWh
$1,287
-
kW-mo/yr
06 2.2442: Preheat combustion air with waste heat $5,397 $3,780 $2,625
79,560
kWh
$2,772
-
kW-mo/yr
07 2.7135: Install occupancy sensors $2,332 $4,270 $2,332
70,655
kWh
-
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $282 $164 $137
4,160
kWh
$145
-
kW-mo/yr
TOTAL RECOMMENDED $23,639 $12,734 $18,076
547,740
kWh
$5,563
-
kW-mo/yr
TOTAL IMPLEMENTED $11,250 $6,704 $9,818
297,506
kWh
$1,432
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs