| Assessment Year | 2016 |
|---|---|
| Principal Product | Automotive Disc Brake Components |
| NAICS | 336340: Motor Vehicle Brake System Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $100 M to 500M |
| # of Employees | 1,000 |
| Plant Area |
385,000
ft2
|
| Annual Production | 48,900,000
units
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Kentucky |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $3,669,096 | 63,907,200 |
kWh
|
$0.057 |
| Electricity Demand | $825,365 | 91,865 |
kW-mo/yr
|
$8.98 |
| Electricity Fees | $16,575 | - |
|
- |
| Natural Gas | $939,182 | 193,568 |
MMBtu
|
$4.85 |
| TOTAL YEARLY COSTS | $5,450,218 | |||
| RECOMMENDED SAVINGS* | $479,322 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $317,014 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $101,064 | $137,020 |
$80,805
1,407,744
kWh
|
$20,259
-
kW-mo/yr
|
- | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $10,639 | $20,491 |
$8,735
152,182
kWh
|
$1,904
-
kW-mo/yr
|
- | - | |
| 03 | 2.7124: Make a practice of turning off lights when not needed | $4,844 | $1,774 |
$4,844
84,404
kWh
|
- | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,353 | $4,627 |
$2,347
40,887
kWh
|
$1,006
-
kW-mo/yr
|
- | - | |
| 05 | 2.4322: Use or replace with energy efficient substitutes | $98,199 | $221,000 |
$78,156
1,361,599
kWh
|
$20,043
-
kW-mo/yr
|
- | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $91,413 | $3,000 |
$75,572
1,316,587
kWh
|
$15,841
-
kW-mo/yr
|
- | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $21,916 | $15,000 |
$21,916
381,810
kWh
|
- | - | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $21,058 | $63,000 |
$21,058
366,856
kWh
|
- | - | - | |
| 09 | 3.1161: Eliminate/reduce an operation | $6,733 | $1,050 |
$6,733
117,307
kWh
|
- | - | - | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $241 | - |
$241
4,205
kWh
|
- | - | - | |
| 11 | 2.6212: Turn off equipment during breaks, reduce operating time | $7,502 | $775 |
$7,502
130,699
kWh
|
- | - | - | |
| 12 | 2.2615: Clean condenser tubes | $5,812 | $63 |
$5,812
101,250
kWh
|
- | - | - | |
| 13 | 2.3192: Use fossil fuel powered generator during peak demand periods | $26,348 | $8,200 |
$4,133
72,000
kWh
|
$32,328
-
kW-mo/yr
|
- | $(-10,113.0) | |
| 14 | 2.2442: Preheat combustion air with waste heat | $58,000 | $120,000 | - | - |
$58,000
-
MMBtu
|
- | |
| 15 | 2.1113: Reduce combustion air flow to optimum | $14,200 | $5,000 | - | - |
$14,200
-
MMBtu
|
- | |
| 16 | 2.2442: Preheat combustion air with waste heat | $8,000 | $12,000 | - | - |
$8,000
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $479,322 | $613,000 |
$317,854
5,537,530
kWh
|
$91,381
-
kW-mo/yr
|
$80,200
-
MMBtu
|
$(-10,113.0) | ||
| TOTAL IMPLEMENTED | $317,014 | $388,687 |
$257,961
4,494,102
kWh
|
$59,053
-
kW-mo/yr
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs