| Assessment Year | 2016 |
|---|---|
| Principal Product | Abrasive cut-off wheels |
| NAICS | 327910: Abrasive Product Manufacturing |
| SIC | 3291: Abrasive Products |
| Sales Range | $10 M to 50M |
| # of Employees | 90 |
| Plant Area |
130,000
ft2
|
| Annual Production | 600,000
pieces
|
| Production Hrs. Annual | 4,160
hrs
|
| Location (State) | Kentucky |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $121,089 | 3,375,360 |
kWh
|
$0.036 |
| Electricity Demand | $133,972 | 7,737 |
kW-mo/yr
|
$17.32 |
| Electricity Fees | $30,889 | - |
|
- |
| Natural Gas | $63,819 | 10,010 |
MMBtu
|
$6.38 |
| TOTAL YEARLY COSTS | $349,769 | |||
| RECOMMENDED SAVINGS* | $62,340 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $25,375 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $14,750 | $8,715 | - | - | $14,750 | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $29,425 | $67,500 |
$12,299
342,601
kWh
|
$17,126
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $166 | $196 |
$70
1,962
kWh
|
$46
-
kW-mo/yr
|
- | - | $50 | |
| 04 | 2.7135: Install occupancy sensors | $153 | $280 |
$153
4,253
kWh
|
- | - | - | - | |
| 05 | 2.1233: Analyze flue gas for proper air/fuel ratio | $7,018 | $3,500 | - | - | - |
$7,018
-
MMBtu
|
- | |
| 06 | 2.7313: Recycle air for heating, ventilation and air conditioning | $2,304 | $3,620 |
$(-118.0)
(-3,287)
kWh
|
$(-77.5)
-
kW-mo/yr
|
- | - | $2,500 | |
| 07 | 2.2437: Recover waste heat from equipment | $1,094 | $5,000 |
$(-60.0)
(-1,660)
kWh
|
$(-90.0)
-
kW-mo/yr
|
- |
$1,244
-
MMBtu
|
- | |
| 08 | 2.2136: Install / repair insulation on steam lines | $56 | $61 | - | - | - |
$56
-
MMBtu
|
- | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,645 | $1,200 |
$4,645
129,376
kWh
|
- | - | - | - | |
| 10 | 2.2437: Recover waste heat from equipment | $2,729 | $6,000 | - | - | - |
$2,729
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $62,340 | $96,072 |
$16,989
473,245
kWh
|
$17,004
-
kW-mo/yr
|
$14,750 |
$11,047
-
MMBtu
|
$2,550 | ||
| TOTAL IMPLEMENTED | $25,375 | $21,176 |
$(-25.0)
(-694)
kWh
|
$(-167.5)
-
kW-mo/yr
|
$14,750 |
$8,318
-
MMBtu
|
$2,500 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs