| Assessment Year | 2016 |
|---|---|
| Principal Product | Automotive Parts |
| NAICS | 336370: Motor Vehicle Metal Stamping |
| SIC | 3465: Automotive Stampings |
| Sales Range | $50 M to 100M |
| # of Employees | 340 |
| Plant Area |
305,000
ft2
|
| Annual Production | 14,750,000
pieces
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Kentucky |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $654,387 | 10,759,653 |
kWh
|
$0.061 |
| Electricity Demand | $248,956 | 25,915 |
kW-mo/yr
|
$9.61 |
| Electricity Fees | $13,603 | - |
|
- |
| Natural Gas | $49,682 | 6,588 |
MMBtu
|
$7.54 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $239,477 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $16,037 | $1,750 |
$13,344
204,984
kWh
|
$2,693
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4239: Eliminate or reduce compressed air usage | $106,116 | $60,000 |
$88,302
1,356,409
kWh
|
$17,814
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $9,180 | $890 |
$7,741
118,916
kWh
|
$1,439
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.2437: Recover waste heat from equipment | $18,357 | $3,168 |
$6,160
94,618
kWh
|
- |
$12,197
-
MMBtu
|
- | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $922 | $2,336 |
$922
14,170
kWh
|
- | - | - | - | |
| 06 | 2.2511: Insulate bare equipment | $618 | $151 |
$618
9,496
kWh
|
- | - | - | - | |
| 07 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $667 | $209 |
$667
10,250
kWh
|
- | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $37,131 | $80,175 |
$33,891
520,606
kWh
|
$7,365
-
kW-mo/yr
|
- | $(-142.0) | $(-3,983.0) | |
| 09 | 2.7111: Reduce illumination to minimum necessary levels | $1,902 | $805 |
$1,902
29,216
kWh
|
- | - | - | - | |
| 10 | 3.1171: Change product specs | $3,827 | $675 | - | - | - | - | $3,827 | |
| 11 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $815 | - |
$815
12,515
kWh
|
- | - | - | - | |
| 12 | 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air | $23,450 | $112,000 | - | - |
$23,450
-
MMBtu
|
- | - | |
| 13 | 2.3212: Optimize plant power factor | $20,455 | $26,250 | - | - | - | $20,455 | - | |
| TOTAL RECOMMENDED | $239,477 | $288,409 |
$154,362
2,371,180
kWh
|
$29,311
-
kW-mo/yr
|
$35,647
-
MMBtu
|
$20,313 | $(-156.0) | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs