ITAC Assessment: UK1316
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ITAC Assessment: UK1316
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Assessment Year 2013
Principal Product Rubber O-rings
NAICS 326291: Rubber Product Manufacturing for Mechanical Use
SIC 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods
Sales Range $10
M
to 50
M
# of Employees 184
Plant Area 60,000
ft2
Annual Production 120,000
ton
Production Hrs. Annual 5,304
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $195,996 5,816,700
kWh
Electricity Demand $143,776 11,313
kW-mo/yr
Electricity Fees $65,890 -
Natural Gas $5,047 722
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $56,493 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $34,236

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.8114: Change rate schedules or other changes in utility service $21,600 - - - $21,600 -
02 2.6218: Turn off equipment when not in use $11,113 - $11,113
326,869
kWh
- - -
03 2.3212: Optimize plant power factor $9,386 $1,600 - - $9,386 -
04 2.2437: Recover waste heat from equipment $5,885 $3,060 - - - $5,885
-
MMBtu
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,000 $1,930 $1,600
48,000
kWh
$1,400
-
kW-mo/yr
- -
06 2.2511: Insulate bare equipment $2,534 $3,475 $1,553
42,684
kWh
$981
-
kW-mo/yr
- -
07 2.7111: Reduce illumination to minimum necessary levels $1,429 - $834
24,539
kWh
$595
-
kW-mo/yr
- -
08 2.7124: Make a practice of turning off lights when not needed $716 $840 $716
21,046
kWh
- - -
09 2.5123: Reduce fluid flow rates $465 - $250
7,425
kWh
$215
-
kW-mo/yr
- -
10 2.7135: Install occupancy sensors $365 $840 $365
10,780
kWh
- - -
TOTAL RECOMMENDED $56,493 $11,745 $16,431
481,343
kWh
$3,191
-
kW-mo/yr
$30,986 $5,885
-
MMBtu
TOTAL IMPLEMENTED $34,236 $5,915 $2,269
63,730
kWh
$981
-
kW-mo/yr
$30,986 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs