ITAC Assessment: UK1312
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ITAC Assessment: UK1312
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Assessment Year 2013
Principal Product conduit
NAICS 331210: Iron and Steel Pipe and Tube Manufacturing from Purchased Steel
SIC 3317: Steel Pipe and Tubes
Sales Range $100
M
to 500
M
# of Employees 198
Plant Area 400,000
ft2
Annual Production 120,000
ton
Production Hrs. Annual 6,240
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $472,753 13,516,800
kWh
Electricity Demand $779,634 64,892
kW-mo/yr
Electricity Fees $36,641 -
Natural Gas $477,424 113,164
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $417,784 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $203,802

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.3134: Shift from daytime to nighttime operation $138,049 $23,400 - - $138,049 -
02 2.4321: Upgrade obsolete equipment $54,717 $520,000 $23,587
673,920
kWh
$31,130
-
kW-mo/yr
- -
03 2.4322: Use or replace with energy efficient substitutes $23,264 $5,000 $23,264
664,679
kWh
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $12,416 $6,400 $12,416
356,160
kWh
- - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $10,570 $504 $7,070
202,000
kWh
$3,500
-
kW-mo/yr
- -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,527 $1,376 $2,477
70,780
kWh
$2,050
-
kW-mo/yr
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $2,529 $2,581 $158
4,525
kWh
$75
-
kW-mo/yr
$2,296 -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $2,121 $2,121 $997
28,470
kWh
$1,124
-
kW-mo/yr
- -
09 2.6212: Turn off equipment during breaks, reduce operating time $815 - $815
23,296
kWh
- - -
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $109,909 $9,000 $64,944
1,855,553
kWh
$44,965
-
kW-mo/yr
- -
11 2.7495: Install replacement doors $49,300 $270,900 - - - $49,300
-
MMBtu
12 2.1133: Adjust burners for efficient operation $5,094 $8,500 - - - $5,094
-
MMBtu
13 2.2511: Insulate bare equipment $4,473 $3,055 - - - $4,473
-
MMBtu
TOTAL RECOMMENDED $417,784 $852,837 $135,728
3,879,383
kWh
$82,844
-
kW-mo/yr
$140,345 $58,867
-
MMBtu
TOTAL IMPLEMENTED $203,802 $535,880 $122,157
3,490,228
kWh
$81,645
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs