ITAC Assessment: UF0601
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ITAC Assessment: UF0601
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Assessment Year 2023
Principal Product Fire-Resistant Drywall Panels
NAICS 327420: Gypsum Product Manufacturing
SIC 3275: Gypsum Products
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 520,000
ft2
Annual Production 32,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Florida

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,055,398 40,400,459
kWh
Electricity Demand $1,075,576 67,306
kW-mo/yr
Electricity Fees $452,474 -
Natural Gas $10,023,346 1,247,866
MMBtu
TOTAL YEARLY COSTS $13,606,794
RECOMMENDED SAVINGS* $11,557,336 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,698,796

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings
01 2.8114: Change rate schedules or other changes in utility service $9,858,540 - - - - - $9,858,540 - -
02 2.3417: Use waste heat with a closed-cycle gas turbine-generator set to cogenerate electricity and heat $1,202,647 $3,920,000 $1,734,000
34,000,000
kWh
$767,040
-
kW-mo/yr
$(-1,810,305.0)
-
MMBtu
- $511,912 - -
03 2.1113: Reduce combustion air flow to optimum $280,640 $30,000 - - $280,640
-
MMBtu
- - - -
04 2.7243: Improve air circulation with destratification fans / other methods $32,141 $49,680 $(-1,043.0)
(-20,442)
kWh
$(-2,692.0)
-
kW-mo/yr
- - $35,876 - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $12,983 - $12,798
250,942
kWh
- - $88 - $97 -
06 4.662: Level one – add communication using iiot devices to existing control system to modify operations $74,558 - - - - - $74,558 - -
07 4.664: Level three - install or modify control system with communication and nonlocal external information (i.e. weather foreca $61,813 $29,295 $61,813
1,212,014
kWh
- - - - - -
08 4.424: Improve space comfort conditioning $34,014 $3,179 $(-520.0)
(-10,192)
kWh
$(-1,342.0)
-
kW-mo/yr
- - - - $35,876
TOTAL RECOMMENDED $11,557,336 $4,032,154 $1,807,048
35,432,322
kWh
$763,006
-
kW-mo/yr
$(-1,529,665.0)
-
MMBtu
$88 $10,480,886 $97 $35,876
TOTAL IMPLEMENTED $1,698,796 $4,032,154 $1,807,048
35,432,322
kWh
$763,006
-
kW-mo/yr
$(-1,529,665.0)
-
MMBtu
$88 $622,346 $97 $35,876
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs