ITAC Assessment: UF0599
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ITAC Assessment: UF0599
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Assessment Year 2023
Principal Product Cement Backer Boards
NAICS 327420: Gypsum Product Manufacturing
SIC 3275: Gypsum Products
Sales Range $10
M
to 50
M
# of Employees 40
Plant Area 350,000
ft2
Annual Production 600,000,000
units
Production Hrs. Annual 8,760
hrs
Location (State) Florida

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $104,411 1,701,840
kWh
Electricity Demand $27,911 3,282
kW-mo/yr
Electricity Fees $118,982 -
LPG $149,305 612
MMBtu
TOTAL YEARLY COSTS $400,609
RECOMMENDED SAVINGS* $277,823 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $184,809

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings LPG Savings Administrative Changes Savings
01 2.8114: Change rate schedules or other changes in utility service $74,653 - - - - $74,653
02 2.2442: Preheat combustion air with waste heat $57,942 $18,000 - - $57,942
-
MMBtu
-
03 2.3141: Use battery storage for demand control $39,593 $8,330 $(-305.0)
(-5,000)
kWh
$(-102.0)
-
kW-mo/yr
- $40,000
04 2.7243: Improve air circulation with destratification fans / other methods $31,388 $12,420 $(-357.0)
(-5,845)
kWh
$(-287.0)
-
kW-mo/yr
- $32,032
05 2.3191: Use demand controller or load shedder $13,170 $9,156 $10,381
170,184
kWh
$2,789
-
kW-mo/yr
- -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $6,242 $9,619 $6,242
102,333
kWh
- - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,225 $412 $6,225
102,053
kWh
- - -
08 2.4133: Use most efficient type of electric motors $4,851 $24,000 $3,469
56,873
kWh
$1,382
-
kW-mo/yr
- -
09 2.1222: Install turbulators $4,318 $5,000 - - $4,318
-
MMBtu
-
10 4.424: Improve space comfort conditioning $34,250 $2,384 $(-527.0)
(-8,632)
kWh
$(-538.0)
-
kW-mo/yr
- $35,315
11 4.664: Level three - install or modify control system with communication and nonlocal external information (i.e. weather foreca $5,191 $11,500 $5,191
85,092
kWh
- - -
TOTAL RECOMMENDED $277,823 $100,821 $30,319
497,058
kWh
$3,244
-
kW-mo/yr
$62,260
-
MMBtu
$182,000
TOTAL IMPLEMENTED $184,809 $80,165 $14,747
241,782
kWh
$455
-
kW-mo/yr
$62,260
-
MMBtu
$107,347
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings LPG Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs