ITAC Assessment: UF0419
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ITAC Assessment: UF0419
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Assessment Year 2009
Principal Product pharmaceuticals
NAICS 339112: Surgical and Medical Instrument Manufacturing
SIC 3851: Ophthalmic Goods
Sales Range $100
M
to 500
M
# of Employees 400
Plant Area 130,000
ft2
Annual Production 40,000,000
pieces
Production Hrs. Annual 6,300
hrs
Location (State) Florida

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,550,749 16,982,280
kWh
Natural Gas $397,396 36,441
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $340,192 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings By-product Production Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $36,890 $904 $36,890
405,374
kWh
- -
02 2.7135: Install occupancy sensors $2,358 - $2,358
3,240
kWh
- -
03 2.4231: Reduce the pressure of compressed air to the minimum required $1,291 - $1,291
14,195
kWh
- -
04 2.6212: Turn off equipment during breaks, reduce operating time $490 - $490
6,287
kWh
- -
05 2.3212: Optimize plant power factor $2,671 $3,405 $2,671
-
kWh
- -
06 2.7135: Install occupancy sensors $32,995 $9,325 $32,995
423,019
kWh
- -
07 2.2511: Insulate bare equipment $112,051 $1,026 - $112,051
-
MMBtu
-
08 2.7425: Clean or color roof to reduce solar load $107,292 $42,500 $107,292
1,375,547
kWh
- -
09 2.2441: Preheat boiler makeup water with waste process heat $41,483 $4,000 $41,483
180,359
kWh
- -
10 3.1293: Separate treatments for each type of solution and recycle $2,671 $3,405 - - $2,671
TOTAL RECOMMENDED $340,192 $64,565 $225,470
2,408,021
kWh
$112,051
-
MMBtu
$2,671
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs