| Assessment Year | 2003 |
|---|---|
| Principal Product | Aluminum Automotive Parts |
| NAICS | 331524: Aluminum Foundries (except Die-Casting) |
| SIC | 3365: Aluminum Foundries |
| Sales Range | $50 M to 100M |
| # of Employees | 540 |
| Plant Area |
209,130
ft2
|
| Annual Production | 20,100,000
lb
|
| Production Hrs. Annual | 4,080
hrs
|
| Location (State) | Florida |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $50,201 | 1,139,263 |
kWh
|
$0.044 |
| Electricity Demand | $(-1,028.0) | (-232) |
kW-mo/yr
|
$4.43 |
| Natural Gas | $211,054 | 36,451 |
MMBtu
|
$5.79 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $2,049,841 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1213: Direct warmest air to combustion intake | $211,005 | $255,000 | n/a | - | - |
$211,005
-
MMBtu
|
- | - | - |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,225 | $16,573 | n/a |
$3,532
95,583
kWh
|
$693
-
kW-mo/yr
|
- | - | - | - |
| 03 | 2.4238: Do not use compressed air for personal cooling | $11,417 | - | n/a |
$11,417
259,475
kWh
|
- | - | - | - | - |
| 04 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $12,931 | - | n/a |
$10,394
236,216
kWh
|
- | - | $470 | - | $2,067 |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $27,383 | $370 | n/a |
$27,401
622,740
kWh
|
- | - | $(-18.0) | - | - |
| 06 | 2.4133: Use most efficient type of electric motors | $9,754 | $13,170 | n/a |
$7,197
211,667
kWh
|
$2,557
-
kW-mo/yr
|
- | - | - | - |
| 07 | 3.7221: Improve process control to prevent spills of material | $85,198 | $48,000 | n/a | - | - |
$34,789
-
MMBtu
|
- | $50,409 | - |
| 08 | 3.5221: Recycle casting sand | $836,208 | $1,130,370 | n/a |
$(-3,344.0)
(-98,362)
kWh
|
$(-996.0)
-
kW-mo/yr
|
- | $57,860 | - | $782,688 |
| 09 | 3.5248: Separate and recycle scrap metal to foundry or for sale | $708,707 | $335,000 | n/a |
$(-1,442.0)
(-42,400)
kWh
|
$(-565.0)
-
kW-mo/yr
|
$(-34,740.0)
-
MMBtu
|
- | $745,454 | - |
| 10 | 4.212: Adopt in-house material generation | $141,821 | $165,600 | n/a |
$(-4,952.0)
(-145,656)
kWh
|
$(-2,717.0)
-
kW-mo/yr
|
- | - | - | $149,490 |
| 11 | 4.424: Improve space comfort conditioning | $1,192 | $2,675 | n/a | - | - | - | $1,192 | - | - |
| TOTAL RECOMMENDED | $2,049,841 | $1,966,758 |
$50,203
1,139,263
kWh
|
$(-1,028.0)
-
kW-mo/yr
|
$211,054
-
MMBtu
|
$59,504 | $795,863 | $934,245 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs