ITAC Assessment: UF0320
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ITAC Assessment: UF0320
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Assessment Year 2003
Principal Product Corrugated Cardboard Boxes
NAICS 322211: Corrugated and Solid Fiber Box Manufacturing
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $50
M
to 100
M
# of Employees 140
Plant Area 265,000
ft2
Annual Production 76,762
ton
Production Hrs. Annual 7,488
hrs
Location (State) Florida

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $520,396 11,059,202
kWh
Electricity Demand $31,047 20,010
kW-mo/yr
Electricity Fees $36,257 -
Natural Gas $260,248 65,734
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $600,700 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $482,075

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Increase in Production Savings
01 2.7133: Use separate switches on perimeter lighting which may be turned off when natural light is available $25,707 $48,985 $25,707
450,998
kWh
- - - - - - -
02 2.7145: Install skylights $16,155 $67,591 $14,677
271,789
kWh
$2,178
-
kW-mo/yr
- $(-700.0) - - - -
03 2.2135: Repair and eliminate steam leaks $1,161 $225 - - $1,161
-
MMBtu
- - - - -
04 2.3212: Optimize plant power factor $3,320 $3,000 - - - - $3,320 - - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $12,604 - $10,333
181,287
kWh
- - $326 - - $1,945 -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $16,426 $28,971 $15,711
290,946
kWh
$715
-
kW-mo/yr
- - - - - -
07 4.445: Install equipment to move product $70,120 $150,000 - - - $70,120 - - - -
08 4.431: Train operators for maximum operating efficiency $7,009 $4,000 - - - - - $7,009 - -
09 4.131: Modify process to reduce material use/cost $448,198 $37,200 - - - - - - - $448,198
TOTAL RECOMMENDED $600,700 $339,972 $66,428
1,195,020
kWh
$2,893
-
kW-mo/yr
$1,161
-
MMBtu
$69,746 $3,320 $7,009 $1,945 $448,198
TOTAL IMPLEMENTED $482,075 $90,410 $25,707
450,998
kWh
- $1,161
-
MMBtu
- - $7,009 - $448,198
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs