ITAC Assessment: UF0290
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Assessment Year 2002
Principal Product Aluminum Extrusions
NAICS
n/a
SIC 3354: Aluminum Extruded Products
Sales Range $50
M
to 100
M
# of Employees 270
Plant Area 174,240
ft2
Annual Production 45,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Florida

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,002,501 20,302,092
kWh
Electricity Demand $340,981 42,689
kW-mo/yr
Natural Gas $1,690,909 290,200
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,512,821 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Personnel Changes Savings Administrative Changes Savings Increase in Production Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $19,693 $20,165 $15,361
313,484
kWh
$4,332
-
kW-mo/yr
- - - - -
02 2.4133: Use most efficient type of electric motors $35,297 $71,595 $26,629
543,458
kWh
$8,668
-
kW-mo/yr
- - - - -
03 2.3417: Use waste heat with a closed-cycle gas turbine-generator set to cogenerate electricity and heat $864,295 $3,600,000 $1,002,501
20,302,092
kWh
$340,981
-
kW-mo/yr
$(-399,187.0)
-
MMBtu
- $(-80,000.0) - -
04 2.1135: Repair furnaces and oven doors so that they seal efficiently $18,405 $33,700 - - $18,405
-
MMBtu
- - - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $5,807 - $5,807
86,679
kWh
- - - - - -
06 2.2211: Use optimum temperature $234,181 $2,080 $179,913
3,671,698
kWh
$54,268
-
kW-mo/yr
- - - - -
07 2.1121: Use insulation in furnaces to facilitate heating / cooling $3,259 $1,633 - - $3,259
-
MMBtu
- - - -
08 2.1131: Repair faulty insulation in furnaces, boilers, etc $1,947 $2,300 - - $1,947
-
MMBtu
- - - -
09 3.2142: Use tanks with a conical bottom outlet section to reduce waste associated with the interface of two liquids $17,094 - - - - - - $17,094 -
10 3.5248: Separate and recycle scrap metal to foundry or for sale $174,200 - - - - $174,200
-
gal
- - -
11 4.113: Install refrigeration system to cool product $138,643 $29,000 - - - - - - $138,643
TOTAL RECOMMENDED $1,512,821 $3,760,473 $1,230,211
24,917,411
kWh
$408,249
-
kW-mo/yr
$(-375,576.0)
-
MMBtu
$174,200
-
gal
$(-80,000.0) $17,094 $138,643
TOTAL IMPLEMENTED - - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Personnel Changes Savings Administrative Changes Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs