| Assessment Year | 2002 |
|---|---|
| Principal Product | Aluminum Extrusions |
| NAICS |
n/a
|
| SIC | 3354: Aluminum Extruded Products |
| Sales Range | $50 M to 100M |
| # of Employees | 270 |
| Plant Area |
174,240
ft2
|
| Annual Production | 45,000,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Florida |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,002,501 | 20,302,092 |
kWh
|
$0.049 |
| Electricity Demand | $340,981 | 42,689 |
kW-mo/yr
|
$7.99 |
| Natural Gas | $1,690,909 | 290,200 |
MMBtu
|
$5.83 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,512,821 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $19,693 | $20,165 |
$15,361
313,484
kWh
|
$4,332
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.4133: Use most efficient type of electric motors | $35,297 | $71,595 |
$26,629
543,458
kWh
|
$8,668
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.3417: Use waste heat with a closed-cycle gas turbine-generator set to cogenerate electricity and heat | $864,295 | $3,600,000 |
$1,002,501
20,302,092
kWh
|
$340,981
-
kW-mo/yr
|
$(-399,187.0)
-
MMBtu
|
- | $(-80,000.0) | - | - | |
| 04 | 2.1135: Repair furnaces and oven doors so that they seal efficiently | $18,405 | $33,700 | - | - |
$18,405
-
MMBtu
|
- | - | - | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $5,807 | - |
$5,807
86,679
kWh
|
- | - | - | - | - | - | |
| 06 | 2.2211: Use optimum temperature | $234,181 | $2,080 |
$179,913
3,671,698
kWh
|
$54,268
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.1121: Use insulation in furnaces to facilitate heating / cooling | $3,259 | $1,633 | - | - |
$3,259
-
MMBtu
|
- | - | - | - | |
| 08 | 2.1131: Repair faulty insulation in furnaces, boilers, etc | $1,947 | $2,300 | - | - |
$1,947
-
MMBtu
|
- | - | - | - | |
| 09 | 3.2142: Use tanks with a conical bottom outlet section to reduce waste associated with the interface of two liquids | $17,094 | - | - | - | - | - | - | $17,094 | - | |
| 10 | 3.5248: Separate and recycle scrap metal to foundry or for sale | $174,200 | - | - | - | - |
$174,200
-
gal
|
- | - | - | |
| 11 | 4.113: Install refrigeration system to cool product | $138,643 | $29,000 | - | - | - | - | - | - | $138,643 | |
| TOTAL RECOMMENDED | $1,512,821 | $3,760,473 |
$1,230,211
24,917,411
kWh
|
$408,249
-
kW-mo/yr
|
$(-375,576.0)
-
MMBtu
|
$174,200
-
gal
|
$(-80,000.0) | $17,094 | $138,643 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs