ITAC Assessment: IA0073
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ITAC Assessment: IA0073
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Assessment Year 1994
Principal Product molded plastic parts
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 220
Plant Area 103,244
ft2
Annual Production 16,000,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $295,689 7,235,932
kWh
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $18,118 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,666

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.4133: Use most efficient type of electric motors $8,897 $18,400 $8,897
217,761
kWh
-
02 2.2437: Recover waste heat from equipment $2,317 $730 - $2,317
-
MMBtu
03 2.4231: Reduce the pressure of compressed air to the minimum required $467 - $467
11,430
kWh
-
04 2.4221: Install compressor air intakes in coolest locations $456 $150 $456
11,137
kWh
-
05 2.7235: Install fossil fuel make-up air unit $1,745 $9,000 - $1,745
-
MMBtu
06 2.7135: Install occupancy sensors $1,319 $855 $1,319
32,239
kWh
-
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,254 $862 $1,254
30,774
kWh
-
08 2.7111: Reduce illumination to minimum necessary levels $212 $70 $212
5,275
kWh
-
09 2.3212: Optimize plant power factor $1,451 $4,140 $1,451
-
kWh
-
TOTAL RECOMMENDED $18,118 $34,207 $14,056
308,616
kWh
$4,062
-
MMBtu
TOTAL IMPLEMENTED $14,666 $33,257 $12,921
280,774
kWh
$1,745
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs