ITAC Assessment: UF0274
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ITAC Assessment: UF0274
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Assessment Year 2001
Principal Product Dimensioned Lumber
NAICS
n/a
SIC 2421: Sawmills and Planing Mills, General
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 100,000
ft2
Annual Production 90,000,000
units
Production Hrs. Annual 5,200
hrs
Location (State) Florida

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $648,593 9,531,396
kWh
Electricity Demand $210,773 24,132
kW-mo/yr
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $3,956,042 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $191,963

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,583 $470 $7,637
84,858
kWh
- - $(-54.0) -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $1,473 $1,218 $1,181
17,372
kWh
$292
-
kW-mo/yr
- - -
03 2.6218: Turn off equipment when not in use $989 - $989
14,550
kWh
- - - -
04 2.6125: Keep equipment clean $30,658 $15,840 $11,787
173,333
kWh
$3,373
-
kW-mo/yr
- $15,498 -
05 2.7134: Use photocell controls $2,476 $300 $1,518
22,321
kWh
$1,058
-
kW-mo/yr
- $(-100.0) -
06 2.3212: Optimize plant power factor $16,800 $27,000 - - - $16,800 -
07 2.3414: Burn waste to produce steam to drive a steam turbine generator set and use steam exhaust for heat $1,214,675 $4,500,000 $707,200
10,400,000
kWh
$209,520
-
kW-mo/yr
$(-922,604.0)
-
MMBtu
$1,220,559 -
08 2.2314: Replace heat treating oven with more efficient unit $447,000 $990,000 - - - $447,000 -
09 3.1182: Make a new by-product $1,686,712 $272,000 $(-15,756.0)
231,712
kWh
$(-11,671.0)
-
kW-mo/yr
- $1,714,139 -
10 4.611: Begin a practice of predictive / preventative maintenance $15,600 $1,200 - - - $15,600 -
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $12,333 - $10,824
159,183
kWh
- - $578 $931
12 4.424: Improve space comfort conditioning $411,743 $9,000 - - - $411,743 -
13 4.111: Add equipment/ operators to reduce production bottleneck $108,000 $900,000 - - - $108,000 -
TOTAL RECOMMENDED $3,956,042 $6,717,028 $725,380
11,103,329
kWh
$202,572
-
kW-mo/yr
$(-922,604.0)
-
MMBtu
$3,949,763 $931
TOTAL IMPLEMENTED $191,963 $944,510 $31,237
431,924
kWh
$3,373
-
kW-mo/yr
- $156,422 $931
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs