ITAC Assessment: UD1093
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ITAC Assessment: UD1093
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Assessment Year 2024
Principal Product Injection Molded and Extruded Plastic Components for Motor Vehicles
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $100
M
to 500
M
# of Employees 500
Plant Area 280,000
ft2
Annual Production 13,759,000
units
Production Hrs. Annual 6,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,107,886 14,627,293
kWh
Electricity Demand $207,581 30,254
kW-mo/yr
Electricity Fees $17,275 -
Natural Gas $46,756 8,934
MMBtu
Waste Disposal Costs
Water Usage $25,674 45
Tgal
Water Disposal $17,561 44
Tgal
TOTAL YEARLY COSTS $1,422,733
RECOMMENDED SAVINGS* $97,720 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.6231: Utilize controls to operate equipment only when needed $13,379 $1,330 $12,093
159,747
kWh
$367
-
kW-mo/yr
- $919
-
MMBtu
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $6,271 $772 $5,765
76,159
kWh
$103
-
kW-mo/yr
- $403
-
MMBtu
03 2.4239: Eliminate or reduce compressed air usage $7,247 $720 $6,135
81,042
kWh
$1,112
-
kW-mo/yr
- -
04 2.4239: Eliminate or reduce compressed air usage $5,446 $9,639 $4,610
60,900
kWh
$836
-
kW-mo/yr
- -
05 2.4239: Eliminate or reduce compressed air usage $2,522 $2,450 $2,522
33,311
kWh
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,442 $953 $1,221
16,129
kWh
$221
-
kW-mo/yr
- -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $32,360 $48,200 $28,786
380,270
kWh
$3,574
-
kW-mo/yr
- -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $15,573 $48,200 $13,853
183,009
kWh
$1,720
-
kW-mo/yr
- -
09 2.3212: Optimize plant power factor $13,480 $31,200 - - $13,480 -
TOTAL RECOMMENDED $97,720 $143,464 $74,985
990,567
kWh
$7,933
-
kW-mo/yr
$13,480 $1,322
-
MMBtu
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs