ITAC Assessment: UD1063
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ITAC Assessment: UD1063
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Assessment Year 2023
Principal Product Thermoplastic polymers and resins
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $5
M
to 10
M
# of Employees 7
Plant Area 60,000
ft2
Annual Production 2,648,581
units
Production Hrs. Annual 2,210
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $107,652 1,205,750
kWh
Electricity Demand $37,367 5,670
kW-mo/yr
Electricity Fees $7,997 -
Natural Gas $7,338 634
MMBtu
Waste Disposal Costs
Water Usage $391 48
Tgal
Water Disposal $382 64
Tgal
Other Liquid (non-haz) $49 1
gal
TOTAL YEARLY COSTS $161,176
RECOMMENDED SAVINGS* $12,057 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4239: Eliminate or reduce compressed air usage $1,244 $297 $460
5,155
kWh
$784
-
kW-mo/yr
- - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $760 - $543
6,071
kWh
$217
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $461 $952 $329
3,686
kWh
$132
-
kW-mo/yr
- - -
04 2.4113: Install motor voltage controller on lightly loaded motors $4,227 $2,191 $3,018
33,792
kWh
$1,209
-
kW-mo/yr
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,201 $2,583 $631
7,068
kWh
$253
-
kW-mo/yr
- $72 $245
06 2.7135: Install occupancy sensors $170 $200 $140
1,567
kWh
- - $30 -
07 2.3212: Optimize plant power factor $3,994 $10,500 - - $3,994 - -
TOTAL RECOMMENDED $12,057 $16,723 $5,121
57,339
kWh
$2,595
-
kW-mo/yr
$3,994 $102 $245
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs