ITAC Assessment: UD1055
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ITAC Assessment: UD1055
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Assessment Year 2023
Principal Product Polymers
NAICS 326113: Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing
SIC 3081: Unsupported Plastics Film and Sheet
Sales Range $10
M
to 50
M
# of Employees 70
Plant Area 160,000
ft2
Annual Production 14,400,000
lb
Production Hrs. Annual 8,112
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $627,520 13,680,201
kWh
Electricity Demand $129,432 25,732
kW-mo/yr
Electricity Fees $13,546 -
Natural Gas $7,403 702
MMBtu
Waste Disposal Costs
Water Usage $12,883 2,238
Tgal
Water Disposal $12,461 2,238
Tgal
TOTAL YEARLY COSTS $803,245
RECOMMENDED SAVINGS* $154,913 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $716

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.6212: Turn off equipment during breaks, reduce operating time $109,446 - $93,638
2,040,054
kWh
$15,808
-
kW-mo/yr
- - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,342 $952 $8,123
176,965
kWh
$1,219
-
kW-mo/yr
- - - -
03 2.4237: Substitute compressed air cooling with water or air cooling $4,980 $600 $4,260
105,031
kWh
$720
-
kW-mo/yr
- - - -
04 2.6218: Turn off equipment when not in use $716 - $716
15,592
kWh
- - - - -
05 2.4239: Eliminate or reduce compressed air usage $499 $675 $499
10,877
kWh
- - - - -
06 2.7135: Install occupancy sensors $4,478 $2,800 $3,417
74,445
kWh
- - - $1,061 -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $2,617 $4,189 $1,595
34,752
kWh
$259
-
kW-mo/yr
- - $662 $101
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,013 $2,835 $903
19,666
kWh
$110
-
kW-mo/yr
- - - -
09 3.4116: Meter recycled water (to reduce sewer charges) $8,276 $296 - - - $8,276
-
Tgal
- -
10 2.3212: Optimize plant power factor $13,546 $36,036 - - $13,546 - - -
TOTAL RECOMMENDED $154,913 $48,383 $113,151
2,477,382
kWh
$18,116
-
kW-mo/yr
$13,546 $8,276
-
Tgal
$1,723 $101
TOTAL IMPLEMENTED $716 - $716
15,592
kWh
- - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs