ITAC Assessment: UD1051
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ITAC Assessment: UD1051
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Assessment Year 2023
Principal Product Packaging Machinery
NAICS 333993: Packaging Machinery Manufacturing
SIC 3565: Packaging Machinery
Sales Range $50
M
to 100
M
# of Employees 300
Plant Area 225,000
ft2
Annual Production 181
units
Production Hrs. Annual 4,584
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $214,163 3,873,216
kWh
Electricity Demand $111,865 8,399
kW-mo/yr
Electricity Fees $29,569 -
Natural Gas $68,224 8,731
MMBtu
TOTAL YEARLY COSTS $423,821
RECOMMENDED SAVINGS* $249,339 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $30,743

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings
01 2.6212: Turn off equipment during breaks, reduce operating time $6,461 - $6,461
121,909
kWh
- - - -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,689 $325 $2,774
50,170
kWh
$915
-
kW-mo/yr
- - -
03 2.6212: Turn off equipment during breaks, reduce operating time $1,083 - $1,083
19,586
kWh
- - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $703 - $431
7,799
kWh
$272
-
kW-mo/yr
- - -
05 2.3511: Use plant owned transformers or lease transformers $106,038 $57,050 - - $106,038 - -
06 2.8114: Change rate schedules or other changes in utility service $18,807 - - - - - $18,807
07 2.7135: Install occupancy sensors $14,358 $18,834 $7,577
137,011
kWh
$4,777
-
kW-mo/yr
- - $2,004
08 2.7111: Reduce illumination to minimum necessary levels $33,383 $25,920 $17,741
320,807
kWh
$11,186
-
kW-mo/yr
- - $4,456
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $59,158 $92,100 $44,481
804,366
kWh
$14,677
-
kW-mo/yr
- - -
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $969 $3,439 $594
10,746
kWh
$375
-
kW-mo/yr
- - -
11 2.2414: Use waste heat from hot flue gases to preheat $4,057 $18,480 - - - $4,057
-
MMBtu
-
12 2.1233: Analyze flue gas for proper air/fuel ratio $633 $80 - - - $633
-
MMBtu
-
TOTAL RECOMMENDED $249,339 $216,228 $81,142
1,472,394
kWh
$32,202
-
kW-mo/yr
$106,038 $4,690
-
MMBtu
$25,267
TOTAL IMPLEMENTED $30,743 $325 $10,749
199,464
kWh
$1,187
-
kW-mo/yr
- - $18,807
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs