| Assessment Year | 2022 |
|---|---|
| Principal Product | Die-Cast Aluminum Automotive Parts |
| NAICS | 331523: Nonferrous Metal Die-Casting Foundries |
| SIC | 3363: Aluminum Die-Castings |
| Sales Range | $50 M to 100M |
| # of Employees | 907 |
| Plant Area |
418,855
ft2
|
| Annual Production | 87,000,000
lb
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $2,465,434 | 46,960,650 |
kWh
|
$0.052 | |
| Electricity Demand | $499,243 | 93,840 |
kW-mo/yr
|
$5.32 | |
| Electricity Fees | $48,291 | - |
|
- | |
| Natural Gas | $904,985 | 233,438 |
MMBtu
|
$3.88 | |
| Waste Disposal Costs | |||||
| Water Usage | $149,511 | 21,602 |
Tgal
|
$6.92 | |
| Water Disposal | $105,453 | 21,602 |
Tgal
|
$4.88 | |
| TOTAL YEARLY COSTS | $4,172,917 | ||||
| RECOMMENDED SAVINGS* | $552,863 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2514: Cover open tanks | $3,104 | - | - | - | - |
$3,104
-
MMBtu
|
- | - | - | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $12,896 | $453 |
$20,888
397,867
kWh
|
$3,528
-
kW-mo/yr
|
- | - | - | - | - | $(-11,520.0) | |
| 03 | 2.7314: Reduce ventilation air | $8,723 | - |
$7,253
138,148
kWh
|
$1,470
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 04 | 3.4116: Meter recycled water (to reduce sewer charges) | $78,304 | $700 | - | - | - | - | - |
$78,304
-
Tgal
|
- | - | |
| 05 | 3.4116: Meter recycled water (to reduce sewer charges) | $146,536 | $40,000 |
$(-1,828.0)
(-34,813)
kWh
|
$(-265.0)
-
kW-mo/yr
|
- | - |
$81,234
-
Tgal
|
$67,395
-
Tgal
|
- | - | |
| 06 | 2.3212: Optimize plant power factor | $45,386 | $62,689 | - | - | $45,386 | - | - | - | - | - | |
| 07 | 2.7135: Install occupancy sensors | $13,562 | $11,900 |
$11,166
212,688
kWh
|
$1,886
-
kW-mo/yr
|
- | - | - | - | $290 | $220 | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $37,768 | $58,100 |
$36,197
689,472
kWh
|
$6,113
-
kW-mo/yr
|
- | - | - | - | $750 | $(-5,292.0) | |
| 09 | 2.7314: Reduce ventilation air | $201,271 | $872,653 | - | - | - |
$201,271
-
MMBtu
|
- | - | - | - | |
| 10 | 2.7224: Reduce space conditioning during non-working hours | $5,313 | - |
$166
3,171
kWh
|
- | - |
$5,147
-
MMBtu
|
- | - | - | - | |
| TOTAL RECOMMENDED | $552,863 | $1,046,495 |
$73,842
1,406,533
kWh
|
$12,732
-
kW-mo/yr
|
$45,386 |
$209,522
-
MMBtu
|
$81,234
-
Tgal
|
$145,699
-
Tgal
|
$1,040 | $(-16,592.0) | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs