ITAC Assessment: UD1036
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ITAC Assessment: UD1036
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Assessment Year 2022
Principal Product Molded urethane foam for automotive NVH & sealing applications
NAICS 326291: Rubber Product Manufacturing for Mechanical Use
SIC 3087: Custom Compounding of Purchased Plastics Resins
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 78,000
ft2
Annual Production 8,282,943
units
Production Hrs. Annual 8,760
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $186,384 3,606,837
kWh
Electricity Demand $40,176 5,484
kW-mo/yr
Electricity Fees $309 -
Natural Gas $30,379 4,992
MMBtu
Waste Disposal Costs
Water Usage $279 16
Tgal
Water Disposal $392 16
Tgal
TOTAL YEARLY COSTS $257,919
RECOMMENDED SAVINGS* $73,667 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.6212: Turn off equipment during breaks, reduce operating time $1,141 - - $1,141
-
kW-mo/yr
- - - -
02 2.8112: Combine utility meters $309 - - - $309 - - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $9,661 $250 $7,591
146,883
kWh
$2,070
-
kW-mo/yr
- - - -
04 2.4239: Eliminate or reduce compressed air usage $5,150 - $561
10,871
kWh
$4,589
-
kW-mo/yr
- - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,379 $316 $1,457
28,178
kWh
$282
-
kW-mo/yr
- - $(-360.0) -
06 2.4231: Reduce the pressure of compressed air to the minimum required $1,062 - $889
17,208
kWh
$173
-
kW-mo/yr
- - - -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $11,509 $20,000 $2,038
39,447
kWh
$1,033
-
kW-mo/yr
- $8,438
-
MMBtu
- -
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,417 - $1,113
21,538
kWh
$304
-
kW-mo/yr
- - - -
09 2.1311: Replace electrically-operated equipment with fossil fuel equipment $40,334 $63,686 $53,506
1,035,332
kWh
$10,189
-
kW-mo/yr
- $(-23,361.0)
-
MMBtu
- -
10 2.7135: Install occupancy sensors $1,706 $3,200 $767
14,864
kWh
$325
-
kW-mo/yr
- - $19 $595
TOTAL RECOMMENDED $73,667 $87,452 $67,922
1,314,321
kWh
$20,105
-
kW-mo/yr
$309 $(-14,923.0)
-
MMBtu
$(-341.0) $595
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs