ITAC Assessment: UD1030
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ITAC Assessment: UD1030
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Assessment Year 2021
Principal Product HVAC Assembly and Injection Molding
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $100
M
to 500
M
# of Employees 302
Plant Area 131,000
ft2
Annual Production 1,000,000
units
Production Hrs. Annual 6,000
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $328,046 8,103,900
kWh
Electricity Demand $459,835 18,247
kW-mo/yr
Electricity Fees $11,177 -
Natural Gas $16,951 3,101
MMBtu
Waste Disposal Costs
Water Usage $7,949 2,323
Tgal
Water Disposal $1,738 212
Tgal
TOTAL YEARLY COSTS $825,696
RECOMMENDED SAVINGS* $65,943 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $45,045

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
01 2.6212: Turn off equipment during breaks, reduce operating time $3,340 - $3,340
82,502
kWh
- -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $281 - $125
3,096
kWh
$156
-
kW-mo/yr
-
03 2.4239: Eliminate or reduce compressed air usage $11,468 $4,319 $5,108
126,183
kWh
$6,360
-
kW-mo/yr
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,026 $340 $1,793
44,301
kWh
$2,233
-
kW-mo/yr
-
05 2.4239: Eliminate or reduce compressed air usage $1,569 $35 $699
17,269
kWh
$870
-
kW-mo/yr
-
06 2.4131: Size electric motors for peak operating efficiency $5,833 $4,000 $3,148
77,766
kWh
$2,685
-
kW-mo/yr
-
07 2.7142: Utilize higher efficiency lamps and/or ballasts $17,553 $21,607 $7,783
192,297
kWh
$8,561
-
kW-mo/yr
$1,209
08 2.2511: Insulate bare equipment $20,126 $28,000 $10,355
256,303
kWh
$9,771
-
kW-mo/yr
-
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,747 $7,500 $1,747
43,167
kWh
- -
TOTAL RECOMMENDED $65,943 $65,801 $34,098
842,884
kWh
$30,636
-
kW-mo/yr
$1,209
TOTAL IMPLEMENTED $45,045 $49,947 $23,271
575,403
kWh
$20,565
-
kW-mo/yr
$1,209
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs