ITAC Assessment: UD1028
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ITAC Assessment: UD1028
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Assessment Year 2021
Principal Product Hinges
NAICS 332119: Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3469: Metal Stampings, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 230
Plant Area 180,000
ft2
Annual Production 10,000,000
pieces
Production Hrs. Annual 6,300
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $101,542 1,144,778
kWh
Electricity Demand $6,251 2,766
kW-mo/yr
Electricity Fees $3,111 -
Natural Gas $51,460 9,861
MMBtu
TOTAL YEARLY COSTS $162,364
RECOMMENDED SAVINGS* $28,259 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $5,190

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.6212: Turn off equipment during breaks, reduce operating time $1,034 - $1,034
11,652
kWh
- - -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $782 - $746
8,411
kWh
$36
-
kW-mo/yr
- -
03 2.6212: Turn off equipment during breaks, reduce operating time $196 - $196
2,209
kWh
- - -
04 2.4322: Use or replace with energy efficient substitutes $12,469 $4,200 $11,864
133,816
kWh
$605
-
kW-mo/yr
- -
05 2.2437: Recover waste heat from equipment $4,623 $5,000 $1,966
22,171
kWh
$130
-
kW-mo/yr
$2,527
-
MMBtu
-
06 2.4231: Reduce the pressure of compressed air to the minimum required $4,408 $2,814 $3,848
43,393
kWh
$560
-
kW-mo/yr
- -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $807 - $770
8,681
kWh
$37
-
kW-mo/yr
- -
08 2.4322: Use or replace with energy efficient substitutes $210 $600 $200
2,263
kWh
$10
-
kW-mo/yr
- -
09 2.7135: Install occupancy sensors $3,730 $5,760 $3,167
35,720
kWh
$154
-
kW-mo/yr
- $409
TOTAL RECOMMENDED $28,259 $18,374 $23,791
268,316
kWh
$1,532
-
kW-mo/yr
$2,527
-
MMBtu
$409
TOTAL IMPLEMENTED $5,190 $2,814 $4,594
51,804
kWh
$596
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs