| Assessment Year | 2021 |
|---|---|
| Principal Product | Bridge Components |
| NAICS | 325520: Adhesive Manufacturing |
| SIC | 3441: Fabricated Structural Metal |
| Sales Range | $50 M to 100M |
| # of Employees | 140 |
| Plant Area |
225,000
ft2
|
| Annual Production | 160,000
units
|
| Production Hrs. Annual | 5,400
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $299,568 | 5,601,864 |
kWh
|
$0.053 | |
| Electricity Demand | $111,598 | 16,607 |
kW-mo/yr
|
$6.72 | |
| Electricity Fees | $6,144 | - |
|
- | |
| Natural Gas | $59,714 | 19,555 |
MMBtu
|
$3.05 | |
| Waste Disposal Costs | |||||
| Water Usage | $18,597 | 2,391 |
Tgal
|
$7.78 | |
| Water Disposal | $26,900 | 2,391 |
Tgal
|
$11.25 | |
| TOTAL YEARLY COSTS | $522,521 | ||||
| RECOMMENDED SAVINGS* | $63,194 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $20,467 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,612 | - |
$1,260
23,559
kWh
|
$352
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 3.4116: Meter recycled water (to reduce sewer charges) | $11,486 | $1,000 | - | - | - | - |
$11,486
-
Tgal
|
- | |
| 03 | 3.4115: Recover and reuse cooling water | $7,993 | - | - | - | - |
$3,268
-
Tgal
|
$4,725
-
Tgal
|
- | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $2,522 | - |
$2,522
47,166
kWh
|
- | - | - | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,842 | $1,000 |
$1,226
22,931
kWh
|
$616
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,443 | - | - | - |
$1,443
-
MMBtu
|
- | - | - | |
| 07 | 2.2113: Repair or replace steam traps | $6,067 | $4,875 | - | - |
$6,067
-
MMBtu
|
- | - | - | |
| 08 | 2.2524: Avoid cooling of process streams or materials that must subsequently be heated | $2,481 | $4,300 |
$1,941
36,288
kWh
|
$540
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $17,013 | $65,250 |
$10,812
202,176
kWh
|
$3,397
-
kW-mo/yr
|
- | - | - | $2,804 | |
| 10 | 2.4113: Install motor voltage controller on lightly loaded motors | $10,735 | $43,000 |
$8,392
156,921
kWh
|
$2,343
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $63,194 | $119,425 |
$26,153
489,041
kWh
|
$7,248
-
kW-mo/yr
|
$7,510
-
MMBtu
|
$3,268
-
Tgal
|
$16,211
-
Tgal
|
$2,804 | ||
| TOTAL IMPLEMENTED | $20,467 | $66,250 |
$13,298
248,666
kWh
|
$4,365
-
kW-mo/yr
|
- | - | - | $2,804 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs