ITAC Assessment: UD1020
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ITAC Assessment: UD1020
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Assessment Year 2020
Principal Product Batteries for automotive, industrial, farm use, etc.
NAICS 335911: Storage Battery Manufacturing
SIC 3691: Storage Batteries
Sales Range $100
M
to 500
M
# of Employees 475
Plant Area 250,000
ft2
Annual Production 63,632,215
lb
Production Hrs. Annual 7,200
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,087,159 44,436,000
kWh
Electricity Demand $282,435 88,816
kW-mo/yr
Electricity Fees $407,784 -
Natural Gas $233,831 47,465
MMBtu
Waste Disposal Costs
Water Usage $51,474 10,064
Tgal
Water Disposal $49,892 10,065
Tgal
TOTAL YEARLY COSTS $3,112,575
RECOMMENDED SAVINGS* $91,970 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2424: Use heat in flue gases to preheat products or materials $11,633 $8,000 $10,449
222,456
kWh
$1,184
-
kW-mo/yr
-
02 2.7313: Recycle air for heating, ventilation and air conditioning $52,332 $47,243 - - $52,332
-
MMBtu
03 2.4113: Install motor voltage controller on lightly loaded motors $13,712 $26,275 $12,917
275,000
kWh
$795
-
kW-mo/yr
-
04 2.4113: Install motor voltage controller on lightly loaded motors $5,584 $27,600 $4,730
100,710
kWh
$854
-
kW-mo/yr
-
05 2.4113: Install motor voltage controller on lightly loaded motors $1,639 $6,550 $1,500
31,933
kWh
$139
-
kW-mo/yr
-
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,337 $22,400 $4,879
103,868
kWh
$458
-
kW-mo/yr
-
07 2.6218: Turn off equipment when not in use $901 - $673
14,323
kWh
$228
-
kW-mo/yr
-
08 2.6218: Turn off equipment when not in use $832 - $679
14,461
kWh
$153
-
kW-mo/yr
-
TOTAL RECOMMENDED $91,970 $138,068 $35,827
762,751
kWh
$3,811
-
kW-mo/yr
$52,332
-
MMBtu
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs