ITAC Assessment: UD1000
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ITAC Assessment: UD1000
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Assessment Year 2019
Principal Product Auto Parts
NAICS 336310: Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range greater than $500
M
# of Employees 800
Plant Area 417,000
ft2
Annual Production 4,400,000
units
Production Hrs. Annual 6,600
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,591,942 24,047,466
kWh
Electricity Demand $18,897 51,072
kW-mo/yr
Electricity Fees $118,340 -
Natural Gas $69,307 17,391
MMBtu
TOTAL YEARLY COSTS $1,798,485
RECOMMENDED SAVINGS* $138,148 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $33,605

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
01 2.6212: Turn off equipment during breaks, reduce operating time $12,280 - $12,280
185,493
kWh
- - -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,606 - $4,560
68,877
kWh
$46
-
kW-mo/yr
- -
03 2.2625: Chill water to the highest temperature possible $1,599 - $1,592
24,056
kWh
$7
-
kW-mo/yr
- -
04 2.2515: Use optimum thickness insulation $2,318 $290 - - $2,318
-
MMBtu
-
05 2.7224: Reduce space conditioning during non-working hours $2,102 - $145
2,187
kWh
- $1,957
-
MMBtu
-
06 2.7241: Install outside air damper / economizer on hvac unit $71,143 $12,480 $71,143
1,074,668
kWh
- - -
07 2.2437: Recover waste heat from equipment $24,374 $48,748 $(-721.0)
(-10,892)
kWh
$(-5.5)
-
kW-mo/yr
$25,100
-
MMBtu
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $17,801 $81,000 $14,486
218,823
kWh
$147
-
kW-mo/yr
- $3,168
09 2.7135: Install occupancy sensors $1,925 $8,061 $1,905
28,779
kWh
$19
-
kW-mo/yr
- -
TOTAL RECOMMENDED $138,148 $150,579 $105,390
1,591,991
kWh
$214
-
kW-mo/yr
$29,375
-
MMBtu
$3,168
TOTAL IMPLEMENTED $33,605 $89,061 $30,263
457,151
kWh
$173
-
kW-mo/yr
- $3,168
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs