ITAC Assessment: KU0129
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ITAC Assessment: KU0129
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Assessment Year 1984
Principal Product BREADS & BAKED GOODS
NAICS
n/a
SIC 2051: Bread and Other Bakery Products, Except Cookies and Crackers
Sales Range $10
M
to 50
M
# of Employees 345
Plant Area
n/a
Annual Production 39,000,000
lb
Production Hrs. Annual 8,712
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $173,148 2,869,871
kWh
Natural Gas $242,181 57,612
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $73,751 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $42,730

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.4312: Improve lubrication practices $15,682 $1,300 $15,682
259,965
kWh
-
02 2.2437: Recover waste heat from equipment $8,014 $6,400 $(-159.0)
(-2,638)
kWh
$8,173
-
MMBtu
03 2.2441: Preheat boiler makeup water with waste process heat $3,368 $3,000 - $3,368
-
MMBtu
04 2.1233: Analyze flue gas for proper air/fuel ratio $10,366 - - $10,366
-
MMBtu
05 2.1222: Install turbulators $7,337 $2,000 - $7,337
-
MMBtu
06 2.1242: Minimize boiler blowdown with better feedwater treatment $4,922 $3,000 - $4,922
-
MMBtu
07 2.2414: Use waste heat from hot flue gases to preheat $3,524 $8,000 - $3,524
-
MMBtu
08 2.2122: Install / repair insulation on condensate lines $1,411 $1,330 - $1,411
-
MMBtu
09 2.2121: Increase amount of condensate returned $2,264 $2,500 - $2,264
-
MMBtu
10 2.2114: Shut off steam traps on super heated steam lines when not in use $5,557 $300 - $5,557
-
MMBtu
12 2.7142: Utilize higher efficiency lamps and/or ballasts $5,428 $3,565 $5,428
89,977
kWh
-
13 2.3131: Reschedule plant operations or reduce load to avoid peaks $2,710 $960 $2,710
-
kWh
-
14 2.2437: Recover waste heat from equipment $2,390 $4,520 - $2,390
-
MMBtu
15 2.4322: Use or replace with energy efficient substitutes $495 $500 $495
8,206
kWh
-
16 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $283 $120 $283
4,689
kWh
-
TOTAL RECOMMENDED $73,751 $37,495 $24,439
360,199
kWh
$49,312
-
MMBtu
TOTAL IMPLEMENTED $42,730 $15,945 $8,916
102,872
kWh
$33,814
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs